Operation CHARM: Car repair manuals for everyone.

Extension Housing Gasket




Extension Housing Gasket

Extension Housing Gasket









Removal

1. With the vehicle in NEUTRAL, position it on a hoist.

2. NOTE: The output shaft and driveshaft are a balanced assembly.

Mark the driveshaft flange and the rear pinion flange for correct alignment during assembly.





3. Remove the 4 bolts.





4. Index-mark the driveshaft and extension housing. Slide the driveshaft back enough to index-mark the driveshaft output shaft and the extension housing. Separate the driveshaft from the transmission.





5. Disconnect the catalyst monitoring sensor harness connectors. Remove the harness bracket.





6. Remove the 2 transmission insulator retainer nuts.





7. Install a suitable high lift transmission jack.

8. Raise the transmission to gain access to the transmission insulator and retainer bolts, remove the bolts, insulator and retainer.





9. Remove the extension housing and gasket.

1. Remove the 2 extension housing stud bolts and 4 extension housing bolts.

2. Remove the extension housing and gasket.





Installation

1. Install the extension housing and gasket.

1. Install the extension housing and gasket.

2. Install the 2 extension housing stud bolts and 4 extension housing bolts.
- Tighten to 55 Nm (41 lb-ft).





2. Install the transmission insulator and retainer and install the bolts.
- Tighten to 90 Nm (66 lb-ft).





3. Lower the transmission onto the crossmember and tighten the transmission insulator and retainer nuts.
- Tighten to 90 Nm (66 lb-ft).





4. Connect the catalyst monitoring sensor harness connectors. Install the harness bracket.





5. NOTE: The output shaft and the driveshaft are a balanced assembly.

Install the driveshaft.

- Align the index marks and position the driveshaft on the transmission.

- Position the driveshaft to the rear differential.





6. NOTE: To maintain driveshaft balance, install the driveshaft yoke and flange in the original position that was marked during removal.

Install the 4 driveshaft bolts.

- Tighten to 103 Nm (76 lb-ft).