Compressor Manifold and Tube Assembly

Compressor Manifold and Tube Assembly - 6.0L Diesel













Removal and Installation

1. Remove the A/C compressor. For additional information, refer to Air Conditioning (A/C) Compressor - 6.0L Diesel Service and Repair.

2. Remove the RH Charge Air Cooler (CAC) tube.





3. Remove the condenser outlet fitting nut and disconnect the condenser outlet fitting.
- Discard the O-ring seal.

- To install, tighten to 8 Nm (71 lb-in).

4. Remove the condenser inlet fitting nut and disconnect the fitting.
- Discard the O-ring seals.

- To install, tighten to 8 Nm (71 lb-in).

5. Disconnect the suction accumulator outlet fitting.

1. Remove the suction accumulator outlet line bracket screw.

2. Remove the suction accumulator outlet fitting nut and disconnect the fitting.

- Discard the O-ring seal and gasket seal.

- To install, tighten the fitting to 15 Nm (133 lb-in).

- To install, tighten the screw to 2 Nm (18 lb-in).





6. Remove the compressor manifold and tube bracket bolt.
- To install, tighten to 28 Nm (21 lb-ft).

7. Disconnect the pressure cutoff switch electrical connector.

8. Remove the compressor manifold and tube assembly.

9. To install, reverse the removal procedure.
- Install new gasket seals and O-ring seals.

- Lubricate the refrigerant system with the correct amount of clean PAG oil.

10. Evacuate, leak test and charge the refrigerant system.