Part 3

Transaxle
















Disassembled Views





























51. NOTE: Be sure the center support is installed with the long support legs facing down and the feed holes facing the front of the transaxle.

Install the center support with the long legs facing down and the feed holes aligned with the feed holes in the transaxle case.

1. Long center support legs face down

2. Feed holes face the front of the transaxle case





52. Install the No. 5 and No. 6 thrust bearings.

1. No. 5 thrust bearing

2. No. 6 thrust bearing





53. Install the center sun gear.





54. Install the center carrier/front ring gear assembly.





55. Install the No. 7 and No. 8 thrust bearings.

1. No. 7 thrust bearing

2. No. 8 thrust bearing





56. Install the front planetary/rear ring gear assembly.





57. Install the forward (1, 2, 3, 4) clutch wave spring.





58. Soak the forward (1, 2, 3, 4) clutch pack in clean automatic transmission fluid.





59. Install the forward (1, 2, 3, 4) clutch pack.





60. Install the forward (1, 2, 3, 4) clutch pressure plate.





61. NOTICE: Be sure to install the forward (1, 2, 3, 4) clutch beveled snap ring with the flat side facing down or the snap ring can come loose, causing damage to the transaxle.

Install the forward (1, 2, 3, 4) clutch beveled snap ring with the flat side down with the gap facing the front of the transaxle.

1. Forward (1, 2, 3, 4) clutch snap ring

2. Forward (1, 2, 3, 4) clutch snap ring gap





62. Using a suitable tool, seat the snap ring in the snap ring groove.





63. Install Dial Indicator Gauge With Holding Fixture 100-002 or a suitable dial indicator on the transaxle case and position the plunger on the top forward (1, 2, 3, 4) clutch friction plate.





64. Install the low/reverse and forward (1, 2, 3, 4) clutch feed seals in the transaxle case.





65. Apply 483 kPa (70 psi) of air pressure to the forward (1, 2, 3, 4) clutch piston port while recording the clutch pack clearance on the dial indicator. The clearance should be between 0.076 mm (0.002 in) and 1.840 mm (0.072 in). If the clearance is out of range, check the forward (1, 2, 3, 4) clutch pack for correct installation and the transaxle for correct assembly. If the forward (1, 2, 3, 4) clutch pack is correctly installed, install a new forward (1, 2, 3, 4) clutch pack.





66. Install the front planetary sun gear and shell assembly.





67. Install the No. 10 thrust bearing.





68. Install the park pawl.





69. Install the park pawl pin and spring.





70. Install the park pawl actuator rod in the Transmission Range (TR) sensor.





71. Position the park pawl aside and position the park pawl actuator rod and the TR sensor in the transaxle case.





72. Install the manual control shaft and align the roll pin holes.





73. Install the manual control shaft roll pin.





74. NOTICE: Make sure to hold the manual control lever while tightening the manual control lever nut or damage to the manual control lever and park components will occur.

Install the manual control lever and the nut.

- Tighten to 24 Nm (18 lb-ft).





75. Install the 5 clutch feed seals.