Engine - Installation

Engine









Installation

NOTICE: Rotating the crankshaft pulley bolt counterclockwise could cause a reduction in clamp load on the crankshaft pulley and timing sprocket, which could cause severe engine damage.

NOTICE: If used as a leverage device, the fuel rail can be damaged. Care must be taken when working around the fuel rail.

1. Position the engine in the vehicle and remove the floor crane and the Spreader Bar.





2. Install the 2 RH engine support insulator nuts.
- Tighten to 90 Nm (66 lb-ft).





3. Remove the Engine Lifting Bracket from the RH side of the engine.





4. Install the heater tube bracket front bolt.
- Tighten to 34 Nm (25 lb-ft).





5. If equipped, connect the block heater electrical connector and the wiring harness retainer.





6. Remove the Engine Lifting Bracket from the LH side of the engine.





7. Install the LH engine support insulator through bolt.
- Tighten to 103 Nm (76 lb-ft).





8. Position the battery cable harness bracket and install the nut.
- Tighten to 15 Nm (133 lb-in).





9. Position the transmission cooler tubes and install the nut.
- Tighten to 23 Nm (17 lb-ft).





10. Install the oil filter.
- Tighten to 13 Nm (115 lb-in).





11. Install the transmission. For additional information, refer to Automatic Transmission/Transaxle &/or Transmission Control Systems.

12. Attach the starter wiring and install the nuts. Install the terminal cover.

1. Tighten the S-terminal nut to 6 Nm (53 lb-in).

2. Tighten the B-terminal nut to 12 Nm (106 lb-in).





13. Install a new gasket and a new O-ring seal. Position the A/C tube, install the A/C line fitting nut, close the latch and connect the A/C high pressure cutoff switch electrical connector.
- Tighten to 15 Nm (133 lb-in).





14. Install new gaskets and new O-ring seal. Position the A/C tubes and install the 3 nuts.
- Tighten the 2 A/C fitting nuts to 15 Nm (133 lb-in).

- Tighten the A/C tube bracket nut to 10 Nm (89 lb-in).





15. Position the Evaporative Emission (EVAP) hose and connect it to the EVAP canister purge valve. Connect the EVAP canister purge valve electrical connector.





16. Connect the brake booster vacuum hose.





17. Position the power steering pump and install the 3 bolts.
- Tighten to 25 Nm (18 lb-ft).





18. NOTE: A/C compressor removed from art for clarity.

Position the Power Steering Pressure (PSP) hose and the power steering reservoir-to-power steering pump hoses and install the 2 bolts.

- Tighten to 11 Nm (97 lb-in).





19. Connect the PSP switch electrical connector.





20. Connect the lower radiator hose to the coolant pump.





21. Position the power steering pump pulley and install the 3 bolts finger-tight.





22. Rotate the accessory drive belt counterclockwise and install the accessory drive belt.





23. Tighten the 3 power steering pump pulley bolts.
- Tighten to 25 Nm (18 lb-ft).





24. Install the upper radiator hose.





25. Connect the EVAP hose.





26. Position the ground strap to the RH cylinder head and install the bolt.
- Tighten to 10 Nm (89 lb-in).





27. Connect the heater hoses and the vacuum hose.
- Connect the heater control valve vacuum hose.





28. Connect the engine wiring harness-to-PCM electrical connectors and the wiring harness electrical connector. Attach the wiring harness retainer.





29. Position the hood and install the 4 bolts.
- Tighten to 12 Nm (106 lb-in).





30. Connect the windshield washer hose.





31. Install the Air Cleaner (ACL) and the ACL outlet pipe. For additional information, refer to Fuel Delivery and Air Induction.

32. Install the cooling fan. For additional information, refer to Cooling System &/or Engine Block Heater.

33. Connect the battery cable connectors and install the 2 nuts. Close the cover.
- Tighten to 12 Nm (106 lb-in).





34. Connect the electrical connector and attach the wiring harness retainers.





35. Position the ground wire and install the nut.
- Tighten to 9 Nm (80 lb-in).





36. Connect the battery cables. For additional information, refer to Battery.

37. Connect the fuel supply tube spring lock coupling. For additional information, refer to Fuel Delivery and Air Induction.

38. Fill the engine with clean engine oil.

39. Fill the cooling system. For additional information, refer to Cooling System &/or Engine Block Heater.

40. Recharge the A/C system. For additional information, refer to Heating and Air Conditioning.

41. Start the engine and check for leaks. Stop the engine and check all fluid levels.

42. Carry out the fluid level check for the transmission. For additional information, refer to Automatic Transmission/Transaxle &/or Transmission Control Systems.