Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

Cylinder Head

NOTE: RH shown, LH similar.

Tighten the 20 bolts in 3 stages, in the sequence shown.

Stage 1: Tighten to 40 Nm (30 lb-ft).
Stage 2: Tighten an additional 90 degrees.
Stage 3: Tighten an additional 90 degrees.






Bolt Re-usability

NOTE: The cylinder head bolts must be discarded and new bolts installed. They are a tighten-to-yield design and cannot be reused.

Surface Variation -- Head-to-Block, Head-to-Manifolds and Surface Variation -- Warpage













a The time required for the plunger to leak down 1.6 mm (0.062 in) of travel with 222 N force and leak-down fluid in the lash adjuster.

b The pin bore and crank bearing bore must be parallel and in the same vertical plane within the specified total difference when measured at the ends of a 203 mm bar, 105.5 mm on each side of rod centerline.

Camshaft Bearing Cap

NOTE: LH shown, RH similar.

Install the 5 LH and 5 RH camshaft bearing caps in their original locations.

Install the 20 bolts loosely.

Tighten to 10 Nm (89 lb-in) in the sequence shown.






Intake Manifold Specifications

Exhaust Manifold Specifications

Camshaft Gear/Sprocket Torque Specifications