Welding Precautions

Frame Repair and Reinforcement










Welding Precautions

WARNING: Invisible ultraviolet and infrared rays emitted in welding can injure unprotected eyes and skin. Always use protection such as a welder's helmet with dark-colored filter lenses of the correct density. Electric welding will produce intense radiation, therefore, filter plate lenses of the deepest shade providing adequate visibility are recommended. It is strongly recommended that persons working in the weld area wear flash safety goggles. Also wear protective clothing. Failure to follow these instructions may result in serious personal injury.

WARNING: Always wear protective equipment including eye protection with side shields, and a dust mask when sanding or grinding. Failure to follow these instructions may result in serious personal injury.

NOTE: Whenever factory E-coat has been removed by sanding, grinding or weld burn-off, corrosion protection must be restored. For additional information, refer to Restoring Corrosion Protection Following Repair .

1. If welding must be done on a frame, make sure the following requirements are met:
- If the frame is attached to the vehicle, the battery ground cable must be disconnected before using any electrical welding equipment. For additional information, refer to Charging System.

- Do not use gas welding equipment.

- Use a temperature-indicating crayon to make sure that the temperature does not exceed 750°C (1,400°F).

- Install new spot-welded components by spot welding where possible. If spot welding is not possible, use plug welding.