Front Planetary and One-Way Clutch Assembly

Front Planetary and One-Way Clutch Assembly













Disassembly

1. Inspect the One-Way Clutch (OWC).
- Temporarily insert the front planetary gear carrier assembly into the center shaft and OWC assembly for verification of the OWC.

- The planetary gear must rotate counterclockwise and hold when rotated clockwise.

- Remove the planetary gear carrier assembly.





2. Remove the Overdrive (O/D) center shaft from the front ring gear.

1. Remove the front center shaft retaining ring.

2. Remove the center shaft from the ring gear.





3. NOTE: If the inner race of the O/D planetary gear is damaged, installation of a new front OWC will be required. If the center shaft is damaged, installation of a new complete front OWC will be required.

Clean and inspect the front OWC and center shaft.
- Inspect the roller cage for cracks.

- Inspect the roller clutch for wear.

- Inspect the press fit of the OWC to the center shaft.

- Inspect the spring and roller cage for bent or damaged spring retainers.





4. NOTE: This step only needs to be carried out if there is damage to the bearing.

Insert a screwdriver through the holes, remove the front OWC from the center shaft.





5. NOTE: This step only needs to be carried out if there is damage to the bearing.

Inspect the center shaft bore for damage. If the outer race of the center shaft bore is damaged, a new front OWC and center shaft must be installed.





Assembly

1. NOTE: This step only needs to be carried out if the bearing was removed.

Install the front OWC into the One-Way Clutch Sleeve with the brass end cap facing up.





2. NOTE: This step only needs to be carried out if the bearing was removed.

Inspect that the front OWC is flush with the One-Way Clutch Sleeve.





3. NOTE: This step only needs to be carried out if the bearing was removed.

Assemble the One-Way Clutch Sleeve and the One-Way Clutch Installer with the front OWC onto the center shaft.





4. NOTE: This step only needs to be carried out if the bearing was removed.

Push down on the center shaft to seat the front OWC into the center shaft.





5. NOTE: This step only needs to be carried out if the bearing was removed.

Inspect the front OWC for correct installation and function. The front OWC tabs should be flush with the center shaft.





6. Install the center shaft and OWC onto the O/D ring gear.

1. Install the center shaft and OWC.

2. Install the center shaft retaining ring.