Inspection and Verification

Manual Transmission and Clutch

Inspection and Verification

1. Verify the customer concern.
- Road test the vehicle, if possible.

- Get an accurate description of the condition.

- Identify when the condition occurs: when hot or cold, during shifting, driving at a particular speed or in a particular gear.

- Carry out the following Noise Evaluation procedures, as necessary.

2. Visually inspect for obvious signs of wear or mechanical damage

Visual Inspection Chart





3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

4. If the cause is not visually evident, verify the symptom and GO to the following symptom charts. GO to Symptom Chart - Clutch Operation, GO to Symptom Chart - Transmission Operation or GO to Symptom Chart - NVH for additional source information and suggested test procedures. Symptom Chart - Clutch Operation Symptom Chart - Transmission Operation Symptom Chart - NVH

Noise Evaluation

NOTE: Carry out this evaluation with the transmission cold and at normal operating temperature to listen for any change in noise as the transmission warms up.

1. Start the engine.

2. Evaluate the noise in NEUTRAL while the vehicle is parked.

3. Listen for any change in noise while depressing and releasing the clutch pedal.

4. Listen for any change in noise while changing the engine rpm.

5. Drive the vehicle and shift through all of the gear ranges, including REVERSE. Listen for any change in noise in a particular gear.

6. Drive the vehicle in the gear in which the noise is most noticeable. Depress the clutch pedal and leave the gear engaged. Listen for any change in noise. The vibration of the engine may be amplifying the noise.

7. Drive the vehicle under the same conditions identified in the previous step. Depress the clutch pedal and shift the transmission into NEUTRAL. Release the clutch pedal and allow the vehicle to coast. Evaluate the noise as the rear axle assembly turns the mainshaft.

Noise Evaluation for Four-Wheel Drive (4WD) Applications

- With the vehicle at a complete stop and the transfer case in NEUTRAL, shift the transmission through all of the gear ranges and evaluate the noise at different engine rpm. Check for any noise in NEUTRAL at different engine rpm.
- Check for any noise change when shifting the transfer case between 2H, 4H, 4L and NEUTRAL.
- Refer to Transfer Case for Four-Wheel Drive (4WD) system concerns.