Vacuum Hose Repair - Mini-Tube

Vacuum Hose Repair - Mini-Tube





1. Measure the length of the damaged area of the mini-tube vacuum hose.

2. Cut a piece of standard 1/8-in inner diameter vacuum hose approximately 25 mm (1 in) longer than the damaged area of the mini-tube vacuum hose.

3. Cut off the mini-tube vacuum hose on each side of the damaged area.

4. WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

Dip the mini-tube hose ends in commercially available paint thinner containing Methyl Ethyl Ketone (MEK). This solvent will seal the mini-tube in the vacuum hose.

5. Insert the ends of the mini-tube vacuum hose approximately 9 mm (3/8 in) into the ends of the standard 1/8-in repair vacuum hose section.





6. Shake the repair joint after assembly to make sure the solvent is dispersed and the vacuum line is not plugged.

7. Test the system for a vacuum leak in the repair area.
- Use the Vacuum Pump Kit or equivalent.