Compressor HVAC: Service and Repair
Air Conditioning (A/C) Compressor
Removal and Installation
NOTICE: If installing a new Air Conditioning (A/C) compressor due to an internal failure of the old unit, carry out the following procedures to remove contamination from the A/C system. Failure to remove contamination from the A/C system, if present, will result in poor A/C performance and/or damage to the new A/C compressor and other components.
- If A/C flushing equipment is available, carry out flushing of the A/C system prior to installing a new A/C compressor. For additional information, refer to Climate Control System - General Information and Diagnostics Air Conditioning (A/C) System Flushing.
- If A/C flushing equipment is not available, carry out filtering of the refrigerant system after a new A/C compressor has been installed. For additional information, refer to Climate Control System - General Information and Diagnostics Air Conditioning (A/C) System Recovery, Evacuation and Charging.
- Install a new evaporator core orifice. For additional information, refer to Evaporator Core Orifice Description and Operation.
- Install a new suction accumulator. For additional information, refer to Suction Accumulator Service and Repair.
NOTE: Installation of a new suction accumulator is not required when repairing the A/C system, except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator. Damage to the suction accumulator includes leaks in the suction accumulator, physical damage to the suction accumulator shell or desiccant, or moisture contamination. Moisture contamination results only from a complete loss of refrigerant and equalization of the refrigerant system pressure with atmospheric pressure for a period longer than one hour. If even a slight amount of positive refrigerant pressure is present in the system before repairs are carried out, the suction accumulator should not be replaced.
NOTE: A new A/C compressor may come equipped with an A/C clutch disc and hub, A/C compressor pulley and A/C clutch field coil already installed. If these components are not pre-installed, it will be necessary to transfer these parts from the old A/C compressor to the new compressor prior to installations of the A/C compressor if suitable for reuse.
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking and Lifting Service and Repair.
2. If flushing of the refrigerant system has not been carried out, recover the refrigerant. For additional information, refer to Climate Control System - General Information and Diagnostics Air Conditioning (A/C) System Recovery, Evacuation and Charging.
3. Remove the lower engine splash shield (if equipped).
4. Remove the drive belt from the A/C compressor pulley.
5. Disconnect the Crankshaft Position (CKP) sensor electrical connector.
6. Disconnect the clutch field coil electrical connector and position the wire harness aside.
7. Completely loosen the 3 A/C compressor bolts and position the A/C compressor to allow access to the fitting nuts.
- To install, tighten to 25 Nm (18 lb-ft).
8. Remove the 2 A/C compressor fitting nuts and disconnect the fittings.
- Discard the O-ring seals and gasket seals.
- To install, tighten to 15 Nm (133 lb-in).
9. NOTE: Install the 3 A/C compressor bolts in the A/C compressor before placing it in the mounting position.
To install, reverse the removal procedure.
- Install new gasket seals and O-ring seals.
- If a new A/C compressor is to be installed, the clutch assembly may need to be transferred from the old unit to the new unit. For additional information, refer to Clutch and Clutch Field Coil Service and Repair.
- If not filtering the A/C system, add the correct amount of clean PAG oil to the refrigerant system. For additional information, refer to the Refrigerant Oil Adding procedure in Climate Control System - General Information and Diagnostics Refrigerant Oil Adding.
10. If not filtering the A/C system, evacuate, leak test and charge the refrigerant system. For additional information, refer to Climate Control System - General Information and Diagnostics Air Conditioning (A/C) System Recovery, Evacuation and Charging.