Procedures
Fuel Tank Draining
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING: When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury.
WARNING: Remove the fuel filler cap slowly. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel may spray out. Failure to follow these instructions may result in serious personal injury.
WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.
NOTE: Midship fuel tank shown, aft-of-axle tank similar.
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking and Lifting Service and Repair.
2. Release the fuel system pressure. For additional information, refer to Fuel System Pressure Release Service and Repair.
3. If connected, disconnect the battery ground cable.
4. Release the fuel tank filler cap and position aside.
5. NOTE: The fuel tank filler pipe cap and fuel door are removed from art for clarity.
Insert a suitable fuel drain tube into the fuel tank filler pipe until it stops.
6. Attach the 100 Gallon Manual Fuel Tanker to the fuel drain tube and remove as much fuel as possible from the fuel tank filler pipe.
7. NOTE: Vehicle body removed from art for clarity.
Remove the fuel tank filler pipe hose at the fuel tank-to-fuel tank filler pipe hose connection. Loosen the clamp and disconnect the fuel tank filler pipe hose.
8. NOTE: Follow the operating instructions supplied by the equipment manufacturer.
Insert the hose from the 100 Gallon Manual Fuel Tanker and siphon the fuel through the fuel tank filler pipe opening in the fuel tank.