Extension Housing Seal

Extension Housing Seal









Extension Housing Seal

NOTE: Fixed flange transmission shown, slip yoke transmission similar.











Removal

All vehicles

1. With the vehicle in PARK, position it on a hoist. For additional information, refer to Jacking and Lifting Service and Repair.

2. Remove the driveshaft. For additional information, refer to Driveshaft Removal and Replacement.

Vehicles equipped with a fixed flange transmission

3. Remove the output shaft flange.

1. Remove and discard the output shaft flange bolt.

2. Remove the output shaft flange.





4. Using the Output Shaft Locknut Socket, remove and discard the output shaft nut.





5. Using the Transmission Extension Housing Seal Remover along with the Torque Converter Fluid Seal Remover and Slide Hammer, remove the output shaft seal.





Vehicles equipped with a slip yoke transmission

6. Using the Transmission Extension Housing Seal Remover along with the Torque Converter Fluid Seal Remover and Slide Hammer, remove the extension housing seal.





Installation

Vehicles equipped with a slip yoke transmission

1. Using the Output Shaft Seal Installer, install the extension housing seal.





Vehicles equipped with a fixed flange transmission

2. Using the Transmission Extension Housing Seal Installer, install the output shaft seal.





3. Inspect the new output shaft nut O-ring for cuts. If cut, install a new output shaft nut.





4. Using the Output Shaft Locknut Socket, install a new output shaft retaining nut.
- Tighten to 200 Nm (148 lb-ft).





5. Install the output shaft flange and a new bolt.
- Tighten to 130 Nm (96 lb-ft).





All vehicles

6. Install the driveshaft. For additional information, refer to Driveshaft Removal and Replacement.

7. Start the engine. Move the selector lever through all the gear ranges, checking for engagements.

8. NOTICE: The use of any other transmission fluid than specified can result in the transmission failing to operate in a normal manner or transmission failure.

Using the scan tool with the engine running, check and make sure the transmission is at normal operating temperature 66-77°C (150-170°F). Check and adjust the transmission fluid level and check for any leaks. If transmission fluid is needed, add transmission fluid in increments of 0.24L (0.5 pt) until the correct level is achieved.