Steps 81-103

Engine

















5.4L (2V) Engine Induction System









5.4L (2V) Engine - Upper End









5.4L (2V) Engine - Lower End









5.4L (2V) Engine - Front End









5.4L (2V) Engine - Exterior Components










81. Connect the LH radio frequency interference capacitor and Cylinder Head Temperature (CHT) sensor electrical connectors.





82. NOTE: LH shown, RH similar.

If equipped, install the cylinder block drain plugs.

- Tighten to 20 Nm (177 lb-in).





83. Position the oil filter adapter gasket and the oil filter adapter. Install the nut and 4 bolts.
- Tighten the 4 front bolts to 25 Nm (18 lb-ft).

- Tighten the rear nut to 48 Nm (35 lb-ft).





84. NOTE: RH shown, LH similar.

Position the RH and LH engine support insulators and install the 6 bolts.

- Tighten to 80 Nm (59 lb-ft).





85. Position the coolant pump pulley on the coolant pump and install the 4 bolts.
- Tighten to 25 Nm (18 lb-ft).





86. Install the Engine Lifting Bracket Set.





87. Install the Engine Lifting Bracket Set.





88. Install the Engine Lifting Bracket Set and remove the engine from the work stand.





89. Lower the engine onto wooden blocks.

90. Install the Engine Lifting Bracket and raise the engine.





91. NOTICE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the aluminum retainer plate. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.

Inspect the crankshaft rear seal retainer plate. Clean the mating surface for the rear seal retainer plate with silicone gasket remover and metal surface prep. Follow the directions on the packaging.

92. NOTE: The rear crankshaft seal retainer plate does not have a sealant groove. Gasket maker must be applied to the rear crankshaft seal retainer plate mating surface on the engine block.

Apply a bead of gasket maker to the rear crankshaft seal retainer plate mating surface on the engine block.





93. Install the crankshaft rear seal retainer plate and loosely install the 6 bolts.





94. Tighten the bolts in the sequence shown.
- Tighten to 10 Nm (89 lb-in).





95. NOTICE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.

Inspect the oil pan. Clean the mating surface for the oil pan with silicone gasket remover and metal surface prep. Follow the directions on the packaging.

96. NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with silicone gasket remover and metal surface prep. Follow the directions on the packaging. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.

Apply silicone gasket and sealant at the crankshaft rear seal retainer plate-to-cylinder block sealing surface.





97. NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with silicone gasket remover and metal surface prep. Follow the directions on the packaging. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.

Apply silicone gasket and sealant at the engine front cover-to-cylinder block sealing surface.





98. Install the oil pan gasket and the oil pan and loosely install the 16 bolts.





99. Tighten the 16 bolts in 3 stages, in the sequence shown.
- Stage 1: Tighten to 2 Nm (18 lb-in).

- Stage 2: Tighten to 20 Nm (177 lb-in).

- Stage 3: Tighten an additional 60 degrees.





100. NOTE: Lubricate the inner lip of the crankshaft rear seal with clean engine oil.

Using the 2 Crankshaft Rear Oil Seal Installers, install a new crankshaft rear seal.





101. Using the 2 Crankshaft Rear Oil Seal Installers and the Crankshaft Rear Oil Slinger Installer, install the crankshaft rear oil slinger.





102. Install the flexplate and the 8 bolts. Tighten the bolts in 2 stages in the sequence shown.
- Stage 1: Tighten to 20 Nm (177 lb-in).

- Stage 2: Tighten to 80 Nm (59 lb-ft).





103. Install the engine. For additional information, refer to Engine Engine - Installation.