Disassembly

DISASSEMBLE
1. Mount transaxle on bench mounting fixture tool No. T57L-500-B or equivalent, then remove drain plug and drain fluid.

Exploded View Of Transaxle:

2. Remove rear cover retaining bolts, then the rear cover.

CAUTION: Do not pry cover from case.

3. Shift transaxle into first gear.

Input Shaft Locking Tool:

4. Using torque adapter tool No. T88C-7025-GH, or equivalent, lock input shaft, then uncrimp locknut tabs and remove locknuts.
5. Remove input reverse synchronizer gear, then the main reverse synchronizer gear.
6. Using pin punch, drive out roll pin, then remove shift fork, synchronizer ring, and clutch hub assembly.
7. Remove synchronizer ring, input fifth gear, and gear sleeve.

Lock Bolt, Washer, Guide Bolt, Springs, And Ball Removal:

8. Remove main fifth gear, then the lock bolts, washer, guide bolt, springs, and ball.
9. Tap transaxle case lightly with plastic hammer to break gasket seal, then remove transaxle case and magnet.

Reverse Idler Shaft And Gear Removal:

10. Remove reverse idler shaft and gear.
11. Remove lock bolt from gate, then the fifth/reverse gear clip, and shift rod.
12. Remove gate and pin, then the crank lever shaft and assembly.

Interlock Sleeve And Control Lever Alignment:

13. Align ends of interlock sleeve and control lever, then turn shift rod counterclockwise.
14. Raise both shift forks and shift clutch hub sleeves, then lift control end and remove steel ball.
15. Remove shift fork and shift rod assembly.
16. Remove input shaft gear assembly, then the main shaft assembly.
17. Remove differential assembly, input shaft bearing cups, diaphragm spring, and adjustment shims.
18. Remove input shaft seal using puller tool No. T58L-101-B and slide hammer tool No. T50T-100-A, or equivalents.
19. Remove main shaft bearing cups, adjustment shims, diaphragm spring, and funnel.
20. Remove guide plate, spacer, and change arm.
21. Using pin punch, remove selector pin.
22. Remove change rod and boot, spring, reverse gate, then the selector.
23. Remove change arm oil seal, using collet tool No. D80L-100-Q, or equivalent, actuator pin tool No. D80L-100-G, or equivalent, and a slide hammer.
24. Remove breather cover and breather, then the speedometer driven gear assembly or vehicle speed sensor from case.

Differential Bearing Cup Removal:

25. Remove differential bearing cups using stator and sprocket bearing replacer tool No. T86P-70043-A, disc brake piston remover tool No. T73L-2196-A and slide hammer tool No. T50T-100-A, or equivalents.
26. Remove reverse lever shaft and reverse lever, then the neutral switch and gasket.
27. Remove differential seals, using bearing cup puller tool No. T77F-1102-A and slide hammer tool No. T50T-100- A, or equivalents.