Flywheel: Service and Repair

Flywheel

Removal





1. Remove the clutch.
^ Lock the flywheel using Special Tool 303-254.
^ Slacken the clutch pressure plate bolts evenly.
^ Remove the clutch pressure plate and the clutch disc.

2. NOTE: Mark the installation position.

Remove the flywheel.

Installation

NOTE: Remove any residual thread-locking compound from the crankshaft threaded holes.

NOTE: Use new bolts.

1. Install the flywheel.





2. Attach special tool 303-103 and tighten the bolts in the sequence shown to 112 Nm (83 ft. lbs.).

NOTE: Apply high-temperature grease thinly enough to make sure that no grease emerges from the splines when the clutch disc is slid onto the transmission input shaft.

Evenly coat the splines of the clutch disc with high-temperature grease.

3. NOTE: Center the clutch disc on the pressure plate.





Install the clutch assembly.
1. Position the clutch pressure plate with the centered clutch disc.
2. Working diagonally in several stages, tighten the bolts one turn at a time.
3. Check the centering and correct as necessary.

4. Remove the special tool.
5. Install the transmission.