Operation CHARM: Car repair manuals for everyone.

System Specifications

Cylinder head gasket surface flatness 0.08 mm (0.003 inch) total
Combustion chamber volume 48.73 + 2.068-2.018 cc

Right Side:




Left Side:





Cylinder head bolts

NOTE: The cylinder head bolts are a torque-to-yield design and must not be reused. Always use new bolts.

Stage 1 1 through 10 to 20 Nm (15 ft. lbs.)
Stage 2 1 through 10 to 35 Nm (26 ft. lbs.)
Stage 3 1 through 10 to 45 Nm (33 ft. lbs.) and an additional 90°
Stage 4 1 through 10 an additional 90°
Stage 5 11 and 12 to 20 Nm (15 ft. lbs.)
Stage 6 11 and 12 an additional 90°





Stage 7 20 Nm (15 ft. lbs.)
Stage 8 additional 90°

Exhaust manifold Bolts





NOTE: RH is shown, LH is similar.





Intake Manifold bolts

Right Side:




Left Side:





Camshaft bearing caps bolts.

CAUTION: The camshaft bearing caps are positional and must be installed in their original locations and orientation or engine damage can occur.

Stage 1 Hand-tighten.
Stage 2 6 Nm (53 inch lbs.)
Stage 3 additional 90°

Camshaft sprocket bolt:
Stage 1 35 Nm (26 ft. lbs.)
Stage 2 additional 90°