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Engine - Altitude Adjustments

Number: 84-207

Section: 6E (VIt)

Date: Oct., 1984
Subject: ALTITUDE ADJUSTMENTS AND ENGINES


Model and Year: ALL 1984 TRUCKS WITH GASOLINE ENGINES
TO: ALL CHEVROLET DEALERS


This bulletin has been divided into two (2) procedures. Procedure I is applicable to Low Altitude (NA5) trucks taking up permanent residence in a high altitude county. Procedure II is applicable to High Altitude (NA6) trucks and/or "exempt high altitude" trucks.

The only exception is the California closed loop (Computer Command Control) system which is self compensating for altitude. Applicable California engines which require no adjustment are the 1.9L, 2.8L, 4.1L, 5.0L, and 5.7L engines.


VEHICLE EMISSION CONTROL INFORMATION UPDATE LABEL

Anytime a vehicle is modified for an altitude change, a label is needed. The label should be affixed in a readily visible position in the engine compartment and where possible beside an existing Emission Control Information (Tune-up) label and should not be affixed to any equipment that can be easily detached from the vehicle.

Prior to installation of this label, the dealer code number and date of modification must be typed (with or without ribbon) or lettered with ball-point pen in the space provided.

FIGURE 1 - VEHICLE EMISSION CONTROL INFORMATION UPDATE LABEL - P/N 14057201:




The labels can be ordered from GM Parts, P/N 14057201. Labels are no longer supplied through Helm - order directly from WDDGM (see Figure 1).
HIGH ALTITUDE COUNTIES

The following is a list of high altitude counties:

State of Colorado

Adams Fremont Montezuma
Alamosa Garfield Montrose
Arapahoe Gilpin Morgan
Archuleta Grand Otero
Boulder Gunnison Ouray
Chaffee Hinsdale Park
Cheyenne Huerfano Pitkin
Clear Creek Jackson Pueblo
Conejos Jefferson Rio Blanco
Costilla Kit Carson Rio Grande
Crowley Lake Routt
Custer La Plata Saguache
Delta Larimer San Juan
Denver Las Animas San Miguel
Dolores Lincoln Summit
Douglas Mesa Teller
Eagle Mineral Washington
Elbert Moffat Weld
El Paso

State of Nevada

Carson City Humboldt Nye
Douglas Lander Pershing
Elko Lincoln Storey
Esmeralda Lyon Washoe
Eureka Mineral White Pine


State of New Mexico

Bernalillo Lincoln San Juan
Catron Los Alamos San Miguel
Colfax Luna Santa Fe
Curry McKinley Sierra
De Baca Otero Socorro
Grant Mora Taos
Guadalupe Rio Arriba Torrance
Harding Roosevelt Union
Hidalgo Sandoval Valencia


State of Utah

Beaver Iron Sanpete
Box Elder Juab Sevier
Cache Kane Summit
Carbon Millard Tooele
Daggett Morgan Uintah
Davis Piute Utah
Duchesne Rich Wasatch
Emery Salt Lake Wayne
Garfield San Juan Weber
Grand
DEALERS AND CUSTOMER INFORMATION

Owners of the 1984 low altitude vehicles taking up permanent residence in one of these high altitude counties, should be encouraged to have these adjustments performed when vehicles are brought in for service.

After performing these adjustments, dealers should advise customers that, IF THE VEHICLE IS RETURNED TO CONTINUOUS, LOW ALTITUDE OPERATION, THE ENGINE SHOULD BE RE-ADJUSTED TO LOW ALTITUDE SPECIFICATION PER THE CORRECT CHASSIS SERVICE MANUAL FOR IMPROVED LOW ALTITUDE. IF RE-ADJUSTED TO LOW ALTITUDE SPECIFICATIONS, THE SUPPLEMENTAL LABEL SHOULD BE REMOVED.


PROCEDURE I

To be used for all the following 1984 low altitude (NA5) engines used primarily at high altitudes.


Light Duty Federal Emission Packages

^ 1.9L and 2.0L Federal

1. Advance timing to a maximum of 4~ over specification if no or little detonation occurs.

2. Reset idle speed to specs.


^ 5.0L and 5.7L Federal

1. Advance timing to a maximum of 4~ over specification if no detonation exists.

2. On vehicles equipped with automatic transmissions, increase choke vacuum break setting from 24~ to 26~. Manual transmission vehicles do not require adjustment.

3. Adjust idle speeds to:

- On all 5.0L automatic transmission models, adjust curb idle speed from 500 RPM in D to 600 RPM in D.

- On all 5.7L automatic transmission models, adjust curb idle from 550 RPM in D to 600 RPM in D.

- On all manual transmission models, only adjust A/C solenoid idle speed from 800 RPM in N to 700 RPM in N.
^ 2.8L Federal

1. Advance timing to a maximum of 2~ over specification if no or little detonation occurs.

2A. Automatic Transmission.

- Adjust curb idle speed to 700 RPM in D.

2B. Manual Transmission.

- Reset curb idle speed to 700 RPM in N.

3. Reset A/C solenoid speed to 850 in D (automatic) and N (manuals). Fast idle speed to 2100 RPM in P or N -- P (automatic) and N (manual).


^ 4.1L Federal

1. Advance timing to a maximum of 4~ over specification if no or little detonation occurs.

2A. Adjust primary choke vacuum break setting from 23~ to 25~
required to improve cold start at high altitude on automatic transmission models.

2B. Adjust primary choke vacuum break setting from 26~ to 28~
on manual transmission models if required to improve cold start at high altitude.

3. Adjust idle speed to 600 RPM in D for automatics and N for manuals.


Heavy Duty Federal Emission Packages

1. Advance timing to a maximum of 4~ if no detonation exists.

2. Set idle speed to specification.


^ Exempt Vehicles (see Figure 2 for label sample)

For 1984, all light duty "exempt" trucks are equipped with high altitude (NA6) engines therefore no adjustments are required for operation in high altitude areas.


^ 1984 High Altitude (NA6) Trucks

Most high altitude trucks equipped with a gasoline engine may receive adjustments to improve performance in low altitude areas. The only exceptions are the California vehicles equipped with closed loop (Computer Command Control) system which is self compensating for altitude.

FIGURE 2 - 1984 LIGHT DUTY "EXEMPT" TRUCK LABEL SAMPLE:




FIGURE 3 - 1984 LIGHT DUTY TRUCK "HIGH ALTITUDE" LABEL SAMPLE:




This portion of the bulletin is applicable to high altitude and "exempt" (NA6) trucks which will principally be operated in low altitude areas. A statement on the tune-up label will identify a "high altitude" and/or "exempt" high altitude designed vehicle (see Figures 2 and 3).

FIGURE 4 - VEHICLE EMISSION CONTROL INFORMATION UPDATE LABEL - P/N 14055121:




VEHICLE EMISSION CONTROL INFORMATION UPDATE LABEL

The label should be affixed in a readily visible position in the engine compartment and where possible beside an existing Emission Control Information (Tune-Up) label and should not be affixed to any equipment that can be easily detached from the vehicle.

Prior to installation of this label, the dealer code number and date of modification must be typed (with or without ribbon) or lettered with ballpoint pen in the space provided.

The label can be ordered as outlined in GM Standard Parts Catalog #89, P/N 14055121 (see Figure 4).
DEALER AND CUSTOMER INFORMATION

Owners of 1984 high altitude vehicles taking up permanent residence in low altitude counties, should be encouraged to have these adjustments performed when vehicles are brought in for service.

After performing these adjustments, dealers should advise customers that, IF THE VEHICLE IS RETURNED TO CONTINUOUS HIGH ALTITUDE OPERATION, THE ENGINE SHOULD BE RE-ADJUSTED TO HIGH ALTITUDE SPECIFICATION PER THE CORRECT CHASSIS SERVICE MANUAL FOR IMPROVED HIGH ALTITUDE PERFORMANCE. IF RE-ADJUSTED TO HIGH ALTITUDE SPECIFICATIONS, THE SUPPLEMENTAL LABEL SHOULD BE REMOVED.


PROCEDURE II

To be used for all the following 1984 high altitude (NA6) engines used primarily at low altitudes.


Light Duty Federal Emission Packages

^ 1.9L Federal

1. Remove vacuum delay valve from the diverter valve vacuum line. (Refer to Emission Hose Routing on Emission Control Information Label.)

2. Adjust idle speed to specifications.
^ 2.0L Engine

1. Retard timing as much as 4~ from the basic specification if knock occurs at low altitude.

2. Re-adjust idle speed to specifications.


^ 2.8L Federal

1. Retard ignition timing as much as 2~ from specification if spark knock occurs at low altitude.

2A. Automatic Transmission.

- Adjust curb idle speed from 700 RPM in D to 650 RPM in D.

2B. Manual Transmission.

- Reset curb idle speed to 700 RPM in N.

3. Reset A/C solenoid speed to 850 RPM in D automatic and N manual. Fast idle speed to 2100 RPM in P or N automatics and N manuals.


^ 4.1L Federal

1. Retard ignition timing as much as 4~ from specification if spark knock occurs at low altitude.

2A. Adjust the primary choke vacuum break from 24~ to 22~ on
automatic transmission models.

2B. Adjust the primary choke vacuum break from 24~ to 22~ on
manual transmission models.

3A. Adjust idle speed from 600 RPM to 525 RPM in D on automatic
transmission models.

3B. Adjust idle speed from RPM to 550 RPM in N or manual trans-


sion models.


^ 5.0L and 5.7L Federal

1. Adjust choke vacuum from nominal 26~ to 24~ on automatic transmission vehicles. Manual transmission vehicles do not require adjustment.

2. Do not adjust curb idle on any models.