Water Pump Install

Water Pump:

Install or Connect

^ Clean the mating surfaces on the water pump and the engine block. Inspect all components for defects.

1. Install new gaskets (94).

2. Install water pump (91) to the engine block.

^ Place the pump against the block and retain it with bolts (92 and 93).

^ Install water pump bolts (92 and 93).
Tighten bolts (92 and 93) to: 40n.m (30 ft. lbs.).

3. Install lower radiator hose and heater hose to the water pump (91).

4. Install generator upper and lower braces to the water pump (91).

5. Install water pump pulley (70), fan (73) and fan clutch (74) to the water pump hub.
Tighten stud (71) to: 8n.m (71 in. lbs.).
Tighten fan bolts (72) to: 24n.m (18 ft. lbs.).

6. Install fan clutch nuts (75). Tighten nuts to: 24n.m (18 ft. lbs.).

7. Install accessory drive belt/s and adjust. Refer to Drive Belt. Drive Belt

8. Add coolant to the radiator.

^ Start the engine and run with the radiator cap removed until the radiator upper hose becomes hot (thermostat is open).

^ With the engine idling, add coolant to the radiator until the level reaches the bottom of the filler neck.

9. Install radiator cap, making sure the arrows line up with the overflow tube.