Operation CHARM: Car repair manuals for everyone.

- With Standard Column

Fig. 8 Non-tilt steering column & components. Automatic & 3 speed manual, exc. Astro Van, S/T 10-15 & Safari:




Fig. 9 Non-tilt steering column & components. 4 speed manual transmission, exc. Astro Van, S/T 10-15 & Safari:





EXC. ASTRO VAN, S/T 10-15 & SAFARI
Disassembly

1. Remove nut retainer and steering wheel nut.
2. Using a suitable screwdriver, pry cover upward from lock.
3. Depress lock plate and pry snap ring out of groove. Remove snap ring and lock plate.
4. Remove turn signal switch, lock cylinder, ignition switch, dimmer and buzzer switch, if used, Figs. 8 and 9.
5. On column shift models, remove upper shift lever pivot pin, then the shifter lever.
6. Remove upper bearing thrust washer, 4 retaining screws and housing assembly.
7. Remove thrust cap from lower portion of housing.
8. Lift ignition switch actuating rod and rack assembly. Remove rack preload spring, lock rack bolt and spring assembly from housing.
9. Remove shift lever detent plate.
10. Using a suitable screwdriver, push ignition switch actuator sector through lock cylinder hole.
11. Remove gearshift lever housing and shroud from steering column jacket assembly.
12. On floor shift models, remove transmission control lock tube housing and shroud.
13. Remove shift lever spring from gearshift lever housing.
14. On floor shift models, remove lock tube spring.
15. Pull steering shaft from lower end of steering column jacket assembly.
16. Remove back-up light or neutral safety switch from steering column.
17. Remove lower bearing retaining clip.
18. On automatic transmission and floor shift models, remove lower bearing retainer, bearing adapter assembly, shift tube thrust spring and washer.
19. On manual transmission column shift models, remove lower bearing adapter, bearing and first reverse shift lever. Remove gearshift housing lower bearing from upper end of steering column jacket.



Assembly

1. Coat all friction surfaces with suitable grease.
2. Install sector into turn signal and lock cylinder housing.
3. Install shift lever detent plate onto housing.
4. Insert rack preload spring into the housing.
5. Assemble locking bolt onto crossover arm on rack, then insert rack and lock bolt assembly into the housing.
6. Install thrust cup onto bottom hub of housing.
7. Install gearshift housing lower bearing. Align bearing indentations with steering column protrusions.
8. Install shift lever spring into gearshift lever or lock tube housing. Install housing and shroud assembly onto upper end of column jacket.
9. With shift lever housing in position, install turn signal and lock cylinder housing onto steering column jacket.Ensure gearshift housing is in Park position and rack pulled downward. Ensure turn signal housing is completely seated on the steering column jacket.
10. Install lower bearing into adapter assembly.
11. Insert shift tube assembly into lower end of the steering column jacket. Rotate assembly until upper shift tube key engages housing keyway.
12. On automatic transmission and floor shift column models, assemble spring, lower bearing and adapter assembly onto bottom of steering column jacket. While holding the adapter in position, install lower bearing reinforcement and retainer clip. Ensure clip snaps into the steering column jacket and reinforcement slots.
13. On manual transmission and column shift models, loosely install steering column jacket and shift tube attaching screws. Assemble first-reverse lever, lower bearing and adapter assembly into bottom of steering column jacket. While holding adapter assembly in place, install bearing reinforcement and retaining clip. Ensure retaining clip snaps into steering column jacket and reinforcement slots.
14. Install neutral safety or back-up light switch onto steering column.
15. Install steering shaft into steering column, then the upper bearing thrust washer.
16. Install turn signal switch, lock cylinder, ignition switch, dimmer and buzzer switch, if used.
17. Install shift lever and shift lever pivot pin.
18. Install steering column assembly into vehicle.
19. Install dash panel to steering column bracket. Torque bracket bolts to 30 lb ft