Transfer Case Replacement

Transfer Case Component Location:

REMOVE OR DISCONNECT
1. Negative battery cable.
- Raise the vehicle. Support with safety stands.
2. Skid plate (if equipped).
- Drain the oil from the transfer case.
3. Front propeller shaft.
4. Left strut rod.
5. Rear propeller shaft.
6. Electrical connections at the transfer case.
7. Transfer case shift linkage at the transfer case.
- Support the transfer case with a jack.
8. Transfer case to the transmission bolts and spring washers (if used).
9. Gasket.

INSTALL OR CONNECT
1. New gasket to the transmission. Use gasket sealer to hold it in place.
2. Transfer case to the vehicle.
3. Transfer case to the transmission bolts and spring washers (if used).

TIGHTEN
- Bolts to 33 Nm (24 ft. lbs.).

- Remove the jack from the transfer case.
4. Transfer case shift linkage at the transfer case.
5. Electrical connections to the transfer case.
6. Rear propeller shaft.
7. Left strut rod.
8. Front propeller shaft.
9. Skid plate (if equipped).
- Fill the transfer case with the proper lubricant.
- Lower the vehicle.
10. Negative battery cable.