Operation CHARM: Car repair manuals for everyone.

Troubleshooting Hints

Conditions most likely to cause vacuum system problems include hoses that leak or become disconnected. With the engine running, either condition is easily detected from the hiss of air at the opening. Other common vacuum problems are kinked or obstructed hoses, hoses connected incorrectly or binding components.

A vacuum pump can be used as a vacuum source to operate components and test the system. The built-in vacuum gage of the pump provides a means of checking for a vacuum leak as well. Once vacuum is applied to operate the component, the gage should hold steady until the vacuum is purposely released.

On vacuum systems that are controlled by electrical or electronic switches, check for a blown fuse, wiring that is cracked, frayed or burned, and high resistance in connectors of the control circuit(s) before checking for a suspected vacuum system problem.