Fuel Pump/Fuel Tank Sender Replacement

Fuel Pump And Sender Assembly (Typical):

Remove or Disconnect

- Relieve fuel system pressure. Refer to FUEL SYSTEM PRESSURE RELIEF PROCEDURE
- Disconnect negative battery cable.
- Raise vehicle.
- Remove fuel tank. Refer to FUEL TANK/SERVICE AND REPAIR/FUEL TANK ASSEMBLY.
- Remove pump and sending unit assembly by turning cam lock counterclockwise using tool J-36608 or J-24187 or equivalent.
- Pull fuel pump up into attaching hose while pulling outward from the bottom support.
- Do not damage rubber insulator or strainer.

Inspect

- Inspect fuel pump attaching hose for signs of deterioration.
- Inspect rubber sound insulation at bottom of pump for deterioration.
- Inspect strainer (woven filter) for holes, tears or contamination.

Install or Connect

- Install pump assembly into attaching hose.

NOTE: Care should be taken not to fold over or twist strainer when installing sending unit as this will restrict fuel flow.

- Install sending unit and fuel pump assembly into fuel tank.
- Insert NEW O-ring seal.
- Install cam lock assembly.
- Turn cam lock clockwise to lock it.
- Install fuel tank assembly.
- Connect negative battery cable.
- Check for fuel leaks.