Fuel Pump: Service and Repair

Fuel Pump And Sender Assembly (Typical):

REMOVAL

- Disconnect negative battery cable.
- Raise vehicle.
- Remove fuel tank. Refer to FUEL TANK ASSEMBLY.
- Remove pump and sending unit assembly by turning cam lock counterclockwise using tool J-36608 or J-24187 or equivalent.
- Pull fuel pump up into attaching hose while pulling outward from the bottom support.
- Do not damage rubber insulator or strainer.

INSPECTION

- Inspect fuel pump attaching hose for signs of deterioration.
- Inspect rubber sound insulation at bottom of pump for deterioration.

INSTALLATION

- Install pump assembly into attaching hose.
NOTE: Care should be taken not to fold over or twist strainer when installing sending unit as this will restrict fuel flow.
- Install sending unit and fuel pump assembly into fuel tank. (Always use a new O-ring seal).
- Install cam lock assembly. Turn cam lock clockwise to lock it.
- Install fuel tank assembly.
- Connect negative battery cable.
- START vehicle and check for fuel leaks.