Ignition Lock Cylinder - Without Key

STRG COLUMN LOCK CYL SET (Replacement - Lost Key)









TOOLS REQUIRED:
^ J 23653-SIR Lock Plate Compressor

REMOVE OR DISCONNECT
1. Negative (-) battery cable.
2. Disable the SIR system. Service and Repair
3. Lower or remove steering column from vehicle. Service and Repair
4. Tilt lever.
5. Two pan head tapping screws (13) from lower shroud (28).
6. Lower shroud (28).
Tilt shroud (28) down and slide back to disengage locking tabs.
7. Two torx head screws (14) from upper shroud (10).
8. Lift upper shroud (10) to gain access to lock cylinder hole.
A. Hold key in "START" position.
B. Using 1/16-inch allen wrench push on lock cylinder retaining pin.
C. Release key to "RUN" position and pull steering column lock cylinder set (17) from lock module assembly (15).
D. Remove upper shroud (10).
9. Air bag module and steering wheel.

NOTICE: SIR coil assembly (2) will become uncentered if:
^ Steering column is separated from steering gear and allowed to rotate.




^ Centering spring is pushed down, letting hub rotate while coil (2) is removed from steering column.

10. Retaining ring (30) must seat securely in groove on steering shaft (32).
11. SIR coil assembly (2).
12. Wave washer (3).
13. Shaft lock retaining ring (4) using J 23653-SIR to push down shaft lock shield assembly (5).
^ Dispose of ring (4).
14. Shaft lock shield assembly (5).
15. Turn signal cancel cam assembly (6).
16. Park lock cable assembly (48) from lock module assembly (15).
^ Lock cylinder should be in "OFF-LOCK" position and gear shift in "PARK" position.
^ Insert small blade screwdriver into slot in module assembly (15). Push against locking tab on end of cable assembly (48) and remove.
17. Alarm switch from module assembly (15).
^ Gently pry retaining clip on alarm switch with small blade screwdriver.
^ Rotate alarm switch 1/4 turn and remove.
18. Two tapping screws (18).
19. Ignition & key alarm switch assembly (19).
^ Let switch (19) hang freely.

NOTICE: Lock bolt assembly (11) is under slight spring tension from lock bolt spring (12). Hold lock bolt (11) in place while removing lock module assembly (15).

20. Three pan head tapping screws (13).
21. Lock module assembly (15).
22. Backing plate from lock module assembly (15).

IMPORTANT




^ Mark two sector gears at "OFF-LOCK" position to ensure proper reassembly. Failure to assemble sector gears properly will cause lock cylinder (17) and ignition switch (19) to improperly timed.

23. Remove positioning tab on end of lock cylinder (17) using an 1/8-inch burring tool.
^ Remove all burrs in and around lock module assembly (15) and lock cylinder (17).
24. From inside module assembly (15) push on locking tab and pull lock cylinder (17) from module assembly (15).

CLEAN
^ All debris and metal shavings from inside module assembly (15).
^ Remove all burrs.

INSTALL OR CONNECT
1. Remove key to ensure lock cylinder is in (OFF-LOCK) position.
2. Position upper shroud (10) to lock module assembly (15).
3. New lock cylinder set (17) with key in "OFF-LOCK" position to lock module assembly (15).
^ Remove key.




4. Align marks made on sector gears and install sector gears and backing plate to lock module assembly (15).
5. Lock module assembly (15).
^ Push lock bolt (11) into steering column housing assembly (26) until flush.
^ Align lock module assembly (15) with housing assembly (26) and install.
6. Three pan head tapping screws (13).

TIGHTEN
^ Tighten screws (13) to 6.0 Nm (53 lb.in.).

7. Ignition & key alarm switch assembly (19).
8. Two tapping screws (18).

TIGHTEN
^ Tighten screws (18) to 1.4 Nm (12 lb.in.).

9. Alarm switch to module assembly (15).
A. Switch with retaining clip parallel to lock cylinder (17).
B. Rotate switch 1/4 turn until locked into place.
10. Park lock cable assembly (48) to module assembly (15).
^ Lock cylinder should be in "OFF-LOCK" position and gear shift in "PARK" position.
^ Locking tab on end of cable (48) to slot in module assembly (15).

ADJUST




^ Park lock cable assembly (48).
A. Shifter in "PARK" position.
B. Ignition in "OFF LOCK" position and remove key.
C. Unlock adjuster ring on cable assembly (48).
D. Let cable relax, lash will automatically be removed. (do not push or pull on cable).
E. Lock adjuster ring securely in place on cable assembly (48).

INSPECT




^ Park lock cable assembly (48).
A. With lock cylinder in "OFF-LOCK" position, gear shift lever should not be able to shift out of "PARK" position.
B. Insert key and turn to "RUN" position.
C. Shifter in "NEUTRAL" position.
D. With gear shift in "NEUTRAL" position, lock cylinder should not be able to go into "OFF-LOCK" position.
E. Shifter in "PARK" position.
F. Lock cylinder in "OFF-LOCK" position and remove key.

11. Turn signal cancel cam assembly (6).
12. Shaft lock shield assembly (5).
^ Align inner block tooth of lock plate to block tooth of race & upper shaft assembly (34).
^ Lubricate with grease, synthetic (service kit).
13. New shaft lock retaining ring (4) using J 23653-SIR to push down shaft lock shield assembly (5).
^ Ring (4) must be firmly seated in groove on shaft.
14. Center steering shaft assembly (32) and SIR coil assembly (2).
A. Wheels straight ahead.
^ Block tooth and centering mark on shaft assembly (32) at 12 o'clock position.
B. Ignition switch to "LOCK" position.




C. Ensure coil (2) is centered.
15. Wave washer (3).

NOTICE: New SIR coil assembly (2) will be pre-centered. Install new coil, remove and dispose of centering tab.

16. SIR coil assembly (2).
A. Ensure shaft (32) and coil (2) are centered.
B. Align coil (2) with horn tower and slide onto shaft (32).
17. Retaining ring (30) must seat securely in groove on shaft (32).
18. Route lower coil wire along steering column jacket assembly (58).
19. Two wire harness straps (22) to steering column wire harness.
20. Move shift lever seal (16) and multi-function lever seal to ease in installation of upper and lower shrouds.
21. Upper shroud (10) and steering column lock cylinder set (17).
A. Key installed in lock cylinder (17) and in "RUN" position.




B. Ensure sector in lock module assembly (15) is in "RUN" position.
C. Lock cylinder (17) to upper shroud (10).
D. Line up locking tab and positioning tab with slots in lock module assembly (15) and push cylinder (17) into position.
22. Two torx head screws (14) to upper shroud (10).

TIGHTEN
^ Tighten screws (14) to 1.4 Nm (12 lb.in.).

23. Lower shroud (28).
^ Ensure that slots on lower shroud (28) engage with tabs on upper shroud (10).
^ Tilt lower shroud up and snap shrouds together.
24. Two pan head tapping screws (13) to lower shroud (28).

TIGHTEN
^ Tighten screws (13) to 6.0 Nm (53 lb.in.).

25. Shift lever seal (16) and multi-function lever seal into position.
26. Raise or install steering column to vehicle.
27. Steering wheel and air bag module.
28. If all service operations are completed, enable the SIR system.
29. Negative (-) battery cable.