Operation CHARM: Car repair manuals for everyone.

120000 MI or 192000 KM

Lubricate
    Steering and Suspension
      Lubricate the front suspension (or every 12 months, whichever occurs first). Lubricate ball joints, kingpin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines and brake pedal springs. Ball joints and kingpin bushings should not be lubricated unless their temperature is -12 degrees C (10 degrees F) or higher or they could be damaged.
    Clutch Release Fork, M/T
      Lubricate clutch fork ball stud (5-speed manual transmission with RPO MW3 only).
Inspect/Adjust
    Ignition Timing
Inspect
    Thermostatic Air Cleaner
      Heavy Duty Emissions Only; Inspect all hoses and ducts for proper hook-up. Make sure the valve works properly.
    Radiator Cooling Fan
      Heavy Duty Emissions Only; If your engine has a thermostatically controlled cooling fan, inspect hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. U.S. vehicles only.
    Ignition Cable
    Heat Shield, Exhaust
      Heavy Duty Emissions Only; Inspect shields and underhood insulation For damage or looseness. Adjust or replace as required.
    Fuel Tank
      Inspect the fuel tank(s), cap and lines for damage or leaks. Inspect the fuel cap gasket for any damage. Replace parts as needed.
    Fluid - Differential
      Inspect front/rear axle fluid level and add fluid as needed. Inspect constant velocity joints and axle seals for leaking.
    Exhaust Gas Recirculation
      Heavy Duty Emissions Only; Perform EGR System Check.
    Evaporative Emissions System
      Heavy Duty Emissions Only; Inspect all the fuel and vapor lines and the hoses for proper hook-up, routing and condition. Ensure that the purge valve works properly, if equipped. Replace the components as needed.
    EGR Electronic Vacuum Regulator Solenoid
      Heavy Duty Emissions Only.
    Drive Belt
      Inspect the accessory drive belt for cracking, fraying, wear, improper tension. Adjust or replace as necessary.
    Air Cleaner Fresh Air Duct/Hose
      Heavy Duty Emissions Only; Inspect the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated and the cover fits tightly. Tighten connections and fasteners or replace damaged parts as necessary. U.S. vehicles only.
Replace
    Spark Plug
    Oil Filter, Engine
      Or every 12 months.
    Fuel Filter
    Fluid Filter - A/T
      Only vehicles over 8,600 lbs. GVWR. Only vehicles under 8,600 lbs. GVWR.
    Fluid - A/T
      Manual transmission fluid does not require change. Only vehicles over 8,600 lbs. GVWR. Manual transmission fluid does not require change. Only vehicles under 8,600 lbs. GVWR. Manual transmission fluid does not require change.
    Engine Oil
      Or every 12 months.
    Air Filter Element
      Replace filter more often under dusty conditions.
Clean/Repack
    Wheel Bearing
      Clean and repack the front wheel bearings (or at each brake relining whichever occurs first).
Flush
    Cooling System
      Drain, flush and refill cooling system with coolant (or every 24 months). Inspect the coolant hoses and replace the hoses if the following conditions exist; cracking, swelling, deterioration. Tighten all of the clamps (except the constant tension clamps). Remove debris and clean the outside of the radiator and air conditioning condenser. Wash the radiator neck. Pressure test the radiator and the cap.