Operation CHARM: Car repair manuals for everyone.

Assemble





1. First gear bearing and first gear.
2. Reverse gear clutch gear and synchronizer ring.
3. Reverse gear clutch gear snap ring.





4. Reverse bearing spacer and bearing.





5. Reverse gear and synchronizer assembly to the mainshaft. Rotate assembly until gear drops into the fully seated position.
- If the synchronizer assembly was disassembled, the synchronizer sleeve must be reinstalled with the taper towards the reverse gear.





6. Reverse gear thrust washer.
7. Rear mainshaft bearing using J 22828 and a press.
- Turn the mainshaft over.
8. First gear clutch gear.
9. First gear clutch gear snap ring.





10. First gear synchronizer rings.





11. First gear synchronizer ring snap ring.





12. 1-2 synchronizer assembly to the mainshaft.
- Synchronizer assembly must be installed with the taper side of the synchronizer sleeve towards second gear.





13. 1-2 synchronizer assembly snap ring.





14. Second gear synchronizer rings.





15. Second gear synchronizer ring snap ring.





16. Second gear bearing.





17. Second gear to the mainshaft.





18. Second gear thrust washer retaining pin.
19. Second gear thrust washer. Be sure the thrust washer is seated on the gear and retaining pin.
20. Second gear thrust washer snap ring.





21. Third gear bearing spacer to the mainshaft.
22. Third gear bearing to the mainshaft.





23. Third speed gear and synchronizer assembly.





24. Main drive gear thrust bearing.
25. Fourth gear synchronizer ring.
26. Fourth gear clutch gear.