Clutch Coil and/or Pulley Rim
Poly-Groove DriveRemove or Disconnect
1. Remove the clutch plate and hub assembly as described previously.
2. Remove the pulley rotor and bearing assembly as described previously. Mark the location of the clutch coil terminals on the compressor.
Removing Poly-Groove Clutch Coil:
Removing Poly-Groove Clutch Coil (Optional Method):
3. Install Rotor and Bearing Puller Guide J 25031 to the front head and install Puller J 8433 with Poly-V-Belt Puller Leg Set J 24092 and remove the clutch coil from the front head. Clutch coil may also be removed by using rotor and bearing puller guide J 25031 with puller tool J 25287.
Install or Connect
1. Place the clutch coil assembly on the neck of the front head with clutch coil terminals in line with mark described in Step 2 of the removal procedure.
Installing Rotor And Bearing Assembly (On-Vehicle):
2. Place the pulley rotor and bearing assembly on the neck of the front head and seat the clutch coil and pulley rotor in place using Rotor and Bearing Installer J 26271-A.
Before fully seating the assembly on the front head, be sure the clutch coil terminals are in proper location in relation to the compressor and that the three protrusions on the rear of the clutch coil housing align with the locator holes in the front head.
3. Install the pulley-rotor and bearing assembly retaining ring and reassemble the clutch plate and hub assembly as described in "Clutch Plate and Hub Assembly-Replace".
4. Check to see that the clutch plate to clutch rotor air gap is 0.4-0.5mm (0.015-0.020").