Control Valve Assembly/Accumulator Housing

CONTROL VALVE ASSEMBLY AND ACCUMULATOR HOUSING

Control Valve Assembly/Accumulator Housing:

Torque Sequence And Guide Pin Location:

TOOL REQUIRED:
- Guide Pin J 25025-5

ASSEMBLE
1. Guide pin J 25025-5 into valve body. Located at back bolt hole of detent spring and roller assembly bolt bole.
2. Gasket (45) valve body to spacer plate.
3. Spacer plate (46).
4. Gasket (47) accumulator housing to spacer plate.
5. Accumulator housing assembly (51) onto valve body assembly (44).
6. Six bolts (53) using (8 mm) socket through accumulator housing into valve body assembly.

Torque Sequence And Guide Pin Location:

NOTE: Start accumulator housing bolts finger tight and work towards opposite end.

TIGHTEN
- Bolt (53) to 11 Nm (97 lb. in.).

7. Remove guide pin J 25025-5.

Fig. 11 Check Ball Location.:

Fig. 10 Control Valve Assembly:

Torque Sequence, Control Valve And Switch Assembly:

INSTALL OR CONNECT
1. Install checkballs (54) in proper location into case fluid passages. Use TRANSJEL TM J 36850 or equivalent to hold in place.

NOTICE: Do not use any type of grease to retain parts during assembly of this unit. Greases other than the recommended assembly lube will change transmission fluid characteristics and cause undesirable shift conditions and/or filter clogging.

- # 2 checkball is used only on RCP RDP, ZJP and ZLP models.
2. PWM solenoid screen (75).
3. Gasket (48) spacer plate to case.
4. Manual valve (319) into valve body.
5. Complete valve body assembly (44) onto case (7). Use 1 25025-5 guide pin set.

IMPORTANT
- Attach manual valve to detent lever.

6. Transmission fluid pressure switch assembly (40) onto valve body assembly (44).
7. Spring and roller assembly (41) into place.
8. Three wiring clamps (33), fluid indicator stop (43) and lube pipe clamp (38).
9. Twenty-one bolts (35). Using 10 mm socket.
10. Six bolts (76) using 8 mm socket into transmission fluid pressure switch assembly (40).
11. Lube pipe (39) long end into case, short end into valve body.
12. Lube pipe retainer (37) with short bolt (36).

TIGHTEN
- Bolts (35, 36 and 76) to 11 Nm (97 lb. in.).

Torque Sequence, Control Valve And Switch Assembly:

NOTICE: Torque valve body bolts in a spiral pattern starting from the center. If bolts are torqued at random, valve bores may be distorted and inhibit valve operation.

13. Attach wiring harness (34) to 5 connectors.
- Put large end into case first, pressure switch hook up, 1-2 shift solenoid (purple) and 2-3 shift solenoid (tan), PWM (Pulse Width Modulated) solenoid and PCS (Pressure Control Solenoid).