SIR Connector (Plastic Body) and Terminal (Metal Pin) Repair

If any connector or terminal in the SIR wire harness (except pigtails) is damaged, the component should be repaired using one of the connector repair assembly packs. These kits include an instruction sheet and the sealed splices which will be necessary to splice the new wires, connector, and terminals to the harness. Crimping tool J 38125-8 (the tool which is color keyed to match the splices) from terminal repair kit J 38125 must be used to apply these splices.

The terminals in the SIR System are made of a special metal to provide necessary contact integrity for the sensitive low energy circuits. These terminals are only available in the connector repair assembly packs, and no other terminals should be substituted.

If individual terminals are damaged on the DERM or resistor module, they should be repaired using the DERM/ resistor terminal repair assembly pack. If individual terminals are damaged on any other SIR connection, the entire connection should be replaced using the appropriate connector Repair Assembly Pack.