Front Housing Disassembly (Four Wheel Drive)

FRONT HOUSING DISASSEMBLY

- Tools Required
- Hydraulic Press
- J 6125-1B Slide Hammer
- J 23907 Slide Hammer with Pilot Bearing Puller
- J 36183 Input Shaft Press Tube with Cap
- J 36184 Adapter Press Tube
- J 36507 Detent Bushing Remover/Installer
- J 36510 Clutch Fork Pivot Remover/Installer
- J 36511 Oil Fill Plug Hex Bit (17 mm)
- J 36800 Shift Rail Bushing Remover





1. Use the following tools in order to press out the input shaft bearing:
- A hydraulic press
- J 36183
- J 36184





2. Remove the shift shaft front housing bushing.
Use tool J 36800 and tool J 23907.





3. Remove the clutch fork pivot. Use tool J 36510 and tool J 6125-1B.
3.1. Put 1 additional nut (3/8-16 thread) on tool J 36510.
3.2. Install tool J 6125-1B on the nut.
3.3. Tighten both nuts.





4. Remove two detent lever bushings.
- Use tool J 36507, if necessary
- Remove one bushing at a time.





5. Remove the transmission housing vent assembly. Do not remove the metal tube from the housing.





6. Remove the oil fill plug. Use tool J 36511.





7. Remove the oil drain plug. Use tool J 36511.
8. Remove the gasket material from the housing. Use a liquid gasket remover.