Control Valve Assembly Installation

^ Tools Required:
- J 25025-5 Guide Pin
- J 36850 TRANSJEL (TM)
- Or Equivalent

Notice: Use Transjel(TM) J 36850 or equivalent during assembly in order to retain checkballs or to lubricate components. Greases other than the recommended assembly lube will change the transmission fluid characteristics and will cause undersirable shift conditions or filter clogging.





1. Install the 8 checkballs (54) (9 some models) into the case passages:
^ The # 2 checkball is only used on RCP, RDP, ZJP, and ZLP models
^ Use J 36850 or equivalent in order to hold the checkballs in place
2. Install the PWM screen into the case (75).





3. Install the manual valve (319) into the control valve body (44).





4. Install the J 25025-5 into the transmission case.
5. Install the control valve body gasket (48).
6. Install the control valve body assembly (44). Attach the manual valve to the detent lever while installing the control valve body assembly.





7. Install the transmission fluid pressure manual valve position switch (40).
8. Install the transmission fluid pressure manual valve position switch bolts (76) finger tight.





9. Tighten the bolts (76) in sequence to 11 Nm (97 inch lbs.).
10. Remove J 25025-5.





11. Install the manual shaft detent roller and spring assembly (41) and bolts (35).
12. Install the two wiring harness clips (33) and bolts (35).
13. Install the fluid level indicator stop bracket (43), wiring harness clip (33) and bolts (35).
14. Install the lube oil pipe (39) with the short end into the control valve body.
15. Install the lube oil pipe retainers (37 & 38) and the bolts (36 & 35).
16. Install the remaining control valve body bolts (35).





Notice: Tighten the control valve assembly bolts in a spiral pattern starting from the center. If the bolts are tightened in a random pattern, the valve bores may become distorted, which can inhibit valve operation.

17. Tighten the bolts (35, 36) sequentially to 11 Nm (97 inch lbs.).