Operation CHARM: Car repair manuals for everyone.

Forward Clutch Sprag Assemble

INSTALLATION PROCEDURE





1. Inspect the forward sprag assembly for the following conditions:
- Wear or damage
- Weak or broken springs
2. Inspect the forward clutch outer race for the following conditions:
- Race wear or damage
- Spline wear
- Surface finish damage





3. Inspect the spray assembly retainer rings for wear or damage.
4. Install the spray assembly retainer rings into the forward clutch sprag assembly.
5. Inspect the sprag retainer and race assembly for the following conditions:
- Spline damage
- Ring groove damage
- Surface finish damage
- Loose retainer





6. Install the spray retainer and race assembly into the forward spray and outer race assembly.
7. Inspect the overrun clutch hub for the following conditions:
- Spline damage
- Plugged lubrication holes
- Damaged tangs
- Cracks





8. Install the overrun clutch hub into the retainer and race assembly.
9. Install the overrun hub retaining snap ring.
10. Test the assembly for proper operation. If the assembly operates backwards, you have installed the sprag backwards. Reassemble the spray correctly.





11. Install the forward clutch spray into the input clutch housing.
12. Index the overrun clutch hub into the overrun clutch plates.