Pinion Flange Replacement

Important: It is essential that the positions of all driveline components relative to the propeller shaft and axles be observed and accurately reference marked prior to disassembly. These components include the propeller shafts, drive axles, pinion flanges, output shafts, etc. All components must be reassembled in the exact relationship to each other as they were when removed. Additionally, the published specifications and torque values, as well as any measurements made prior to disassembly must be followed.

Part 1 Of 2:

Part 2 Of 2:

Part 1 Of 2:

Part 2 Of 2:

REMOVE OR DISCONNECT
- Tools Required:
- J 8614-01 Pinion Flange Remover









- Unlock the steering column so the linkage is free to move.
- Raise the vehicle and support with safety stands.

1. Negative battery cable.





2. Front under body shields, if equipped.
3. Left front, under body shield bracket.
4. Bolts from propeller shaft flange to front axle.
- Accurately mark the propeller shaft and pinion flange.
5. Front propeller shaft.
- Mark the pinion flange, pinion shaft and the nut before disassembly so that the same preload torque can be maintained upon assembly.
6. Pinion flange nut and washer.





- Hold the pinion flange with J 8614-01.
7. Pinion flange using J 8614-01.
- Have a suitable container to catch lubricant.

INSTALL OR CONNECT
- Tools Required:
- J 8614-01 Pinion Flange Remover









1. Special seal lubricant to the outside of the pinion flange.
2. New pinion flange.
3. Washer and a new nut using J 8614-01.
- Tighten nut to the same position as marked during removal, then continue to tighten the nut 10° after the marks.
4. Front propeller shaft.
- Align the marks made during removal. Components must be reassembled in the same position.
5. Bolts to flange.
- Tighten bolts to 75 Nm (55 ft. lbs.).

Inspect
- Axle lubricant level and add lubricant as necessary.

6. Left front, under body shield bracket, if equipped.
7. Front under body shields, if equipped.
8. Negative battery cable.