Operation CHARM: Car repair manuals for everyone.

Bench Check - Generator

This test requires both a standard test stand to operate the generator and a fully charged battery.

Connection For Generator Bench Test:




1. Install and connect the generator to the test stand. The carbon pile must be turned oft to begin the test. Make sure that the generator BAT terminal is connected to the battery positive terminal (through the ammeter) and the battery and generator are properly grounded.
2. Connect a 30 to 500 ohm resistor between the positive battery terminal ad the U terminal on the generator.
3. Operate the generator through the test stand, increasing speed slowly, and observe the voltage.
4. If the voltage is uncontrolled and increases above 16 volts. the rotor field is shorted, the regulator is not working properly, or both. A shorted rotor field car cause repeat failures of the regulator.
5. If the voltages below 16 volts, increase speed and adjust the carbon pile to obtain maximum amperage output. Maintain the voltage above 13 volts.
6. If the output is within 15 amperes of the rated output the generator is good.
7. If the Output is not within 15 amperes of the rated Output replace the generator