Front Housing Assemble (Four Wheel Drive)

FRONT HOUSING ASSEMBLY

- Tools Required
- Hydraulic Press
- J 36183 Input Shaft Press Tube with Cap
- J 36184 Adapter Press Tube Reducer
- J 36510 Clutch Fork Pivot Remover/Installer
- J 36507 Detent Preshing Remover/Installer
- J 36511 Oil Fill Plug Hex Bit (17 mm)
- J 36798 Shift Shaft Bushing Installing Tool
- J 36190 Diver Handle 1





1. Install the input shaft bearing.
- Press in the bearing until the snap ring is seated.
- Use J 36183 and J 36184.
- Use a hydraulic press.





2. Install the shift shaft front housing bushings.
Use J 36798 and J 36190.





3. Install the clutch fork pivot assembly. Use J 36510 and J 36190.





4. Install the two detent plunger bushings. Use J 36507.





5. Install the first bushing until the second scribe mark on the tool aligns with the housing.





6. Install the second bushing until the first scribe mark on the tool aligns with the housing.





7. Install the transmission housing vent assembly.





8. Apply pipe sealant with Teflon(TM) GM P/N 1052080 or equivalent on the fill plug threads.





9. Install the oil fill plug. Use J 36511.
- Tighten the fill plug to 60 Nm (44 ft. lbs.).





10. Apply pipe sealant with Teflon(TM) GM P/N 1052080 or equivalent to the drain plug threads.





11. Install the oil drain plug. Use tool J 36511.
- Tighten the drain plug to 60 Nm (44 ft. lbs.).