Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the engine.

^ For each specific step listed below, refer to the articles listed under "Repair Instructions".


Article Titles:

[ ] Accessory Removal
[ ] Engine flywheel Removal
[ ] Oil Fill Tube Removal
[ ] Oil Level Indicator and Tube Removal
[ ] Thermostat Removal
[ ] Intake Manifold Removal (Upper) L56
[ ] Intake Manifold Removal (L65)
[ ] Intake Manifold Removal (L57,L65)
[ ] Engine Wiring Harness Assembly Removal
[ ] Turbocharger Removal
[ ] Oil Pump Drive Removal
[ ] Exhaust Manifold Removal (L65)
[ ] Water Pump Removal
[ ] Fuel Injection Pump Removal
[ ] Crankshaft Balancer Removal
[ ] Engine Front Cover Removal
[ ] Timing Chain Wear Check
[ ] Timing Chain and Camshaft Removal
[ ] Valve Rocker Cover Removal
[ ] Valve Rocker Arm, Shaft, and Push Rod Removal
[ ] Cylinder Head Removal
[ ] Valve Lifter Removal
[ ] Camshaft Removal
[ ] Oil Pan Removal
[ ] Oil Pump Removal
[ ] Piston, Connecting Rod, and Bearing Removal
[ ] Crankshaft Rear Oil Seal Removal
[ ] Crankshaft and Bearings Removal
[ ] Oil Filter Adapter Removal
[ ] Engine Block Plug Removal
[ ] Piston Oil Cooling Nozzle Removal
[ ] Engine Block Clean and Inspect
[ ] Cylinder Boring and Honing
[ ] Crankshaft and Bearings Clean and Inspect
[ ] Crankshaft Balancer Clean and Inspect
[ ] Engine Flywheel Clean and Inspect
[ ] Piston and Connecting Rod Disassemble
[ ] Piston, Con. Rod & Bearings Clean/Inspect (Piston Inspection)
[ ] Piston and Connecting Rod Assemble
[ ] Camshaft Bearing Removal
[ ] Camshaft Bearings Clean and Inspect
[ ] Camshaft Bearing Installation
[ ] Timing Chain and Sprockets Clean and Inspect
[ ] Valve Rocker Arm and Shaft Disassemble
[ ] Valve Rocker Arm and Shaft Clean and Inspect
[ ] Valve Rocker Arm and Shaft Assemble
[ ] Valve Lifters and Guides Clean and Inspect
[ ] Cylinder Head Disassemble
[ ] Cylinder Head Clean and Inspect
[ ] Valve Guide Reaming/Valve and Seat Grinding
[ ] Cylinder Head Assemble
[ ] Oil Pump Disassemble
[ ] Oil Pump Clean and Inspect
[ ] Oil Pump Assemble
[ ] Engine Front Cover Clean and Inspect
[ ] Valve Rocker Arm Cover Clean and Inspect
[ ] Oil Pan Clean and Inspect
[ ] Intake Manifold Clean and Inspect
[ ] Exhaust Manifold Clean and Inspect
[ ] Water Pump Clean and Inspect
[ ] Fuel Injection Pump Clean and Inspect
[ ] Service Prior to Assembly
[ ] Piston Oil Cooling Nozzle Installation
[ ] Engine Block Plug Installation
[ ] Oil Filter Adapter Installation
[ ] Crankshaft and Bearings Installation
[ ] Crankshaft Rear Oil Seal Installation
[ ] Piston, Connecting Rod, and Bearing Installation
[ ] Oil Pump Installation
[ ] Oil Pan Installation
[ ] Camshaft Installation
[ ] Valve Lifter Installation
[ ] Cylinder Head Installation
[ ] Valve Rocker Arm, Shaft, and Push Rod Installation
[ ] Valve Rocker Arm Cover Installation
[ ] Timing Chain and Sprockets Installation
[ ] Engine Front Cover Installation
[ ] Crankshaft Balancer Installation
[ ] Fuel Injection Pump Installation
[ ] Water Pump Installation
[ ] Exhaust Manifold Installation (L65)
[ ] Oil Pump Drive Installation
[ ] Turbocharger Installation
[ ] Engine Wiring Harness Assembly Installation
[ ] Intake Manifold Installation (L57, L65)
[ ] Intake Manifold Installation (Upper-L65)
[ ] Intake Manifold Installation (Upper-L56)
[ ] Thermostat Installation (L56, L65, L65-Cmt)
[ ] Oil Level Indicator and Tube Installation
[ ] Oil Fill Tube Installation
[ ] Engine Flywheel Installation
[ ] Accessory Installation
[ ] Engine Set-Up and Testing