Alternator: Service and Repair

REMOVAL PROCEDURE

CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.




1. Disconnect the negative battery cable.
2. Disconnect the terminal plug from the back of the generator.
3. Disconnect the battery lead from the back of the generator.
4. Remove the drive belt.
5. Remove the generator mounting bolts.




6. Remove the generator from the generator mounting bracket.

INSTALLATION PROCEDURE




1. Install the generator into the generator mounting bracket.





NOTE: Refer to Fastener Notice in Cautions and Notices.

2. Connect the generator mounting bolts.

Tighten
2.1. Tighten the right mounting bolt to 25 N.m (18 lb ft).
2.2. Tighten the left mounting bolt to 50 N.m (37 lb ft).
2.3. Tighten the mounting bracket bolt at the back of the generator to 25 N.m (18 lb ft).

3. Install the drive belt.
4. Connect the terminal plug to the back of the generator.
5. Connect the battery lead to the back of the generator.

Tighten
Tighten to battery terminal nut to 8 N.m (71 lb in).

6. Connect the negative battery cable.