Cylinder Head Replacement - Right Side

REMOVAL PROCEDURE





1. Disconnect the battery negative cable.
2. Drain the engine coolant.
3. Disconnect the PCV tube form the air cleaner outlet duct.
4. Remove the air cleaner outlet duct from the throttle body.
5. Remove the air cleaner assembly.
6. Remove the engine cooling fan assembly.
7. Remove the intake manifold.
8. Remove the exhaust manifold.




9. Remove the spark plug wire harness and the support.





10. Remove the ground wires at the rear of the cylinder head.





11. Remove the generator.
12. Remove the generator mounting bracket.
13. Remove the generator mounting bracket stud from the cylinder head.
14. Remove the valve pushrods.





15 Remove the cylinder head bolts.
16. Remove the cylinder head.
17. Clean all surfaces.

INSTALLATION PROCEDURE





1. Install the cylinder head.
2. Install the valve pushrods.

NOTICE: Refer to Fastener Notice in Service Precautions.





3. Install the spark wire harness and support.
^ Tighten the support bolts to 12 Nm (106 inch lbs.).





4. Install the ground wires at the rear of the cylinder head.
^ Tighten the ground wire stud to 35 Nm (26 ft. lbs.).

5. Install the exhaust manifolds.
6. Install the intake manifold.





7. Install the generator mounting bracket stud to the cylinder head.
^ Tighten the stud to 20 Nm (15 ft. lbs.).

8. Install the generator mounting bracket.
^ Tighten the generator mounting bracket bolts and nuts to 41 Nm (30 ft. lbs.).

9. Install the generator.
10. Install the engine cooling fan.





11. Fill the engine coolant system.
12. Connect the battery negative cable.
13. Install the air cleaner assembly.
14. Install the air cleaner outlet duct onto the throttle body.
15. Connect the PCV tube to the air cleaner outlet duct.