Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the engine.
^ For the specific step listed below, refer to that step under "Repair Instructions".
^ For the complete list of procedures, refer to "Repair Instructions".




Repair Instructions:




[ ] Draining Fluids and Oil Filter Removal
[ ] Engine Flywheel Removal
[ ] Oil Level Indicator and Tube Removal
[ ] Exhaust manifold Removal (Left Side)
[ ] Exhaust manifold Removal (Right Side)
[ ] Water Pump Removal
[ ] Crankshaft Balancer and Hub Removal
[ ] Distributor Removal
[ ] Balance Shaft Removal
[ ] Intake manifold Removal

[ ] Valve Rocker Arm Cover Removal
[ ] Valve Rocker Arm and Push Rod Removal
[ ] Cylinder Head Removal
[ ] Valve Lifter Removal
[ ] Oil Filter Adapter Removal
[ ] Oil Pan Removal
[ ] Oil Pump Removal
[ ] Engine Front Cover Removal
[ ] Timing Chain and Sprockets Removal
[ ] Camshaft Removal
[ ] Piston, Connecting Rod, and Bearing Removal

[ ] Crankshaft Rear Oil Seal and Housing Removal (General)
[ ] Crankshaft and Bearings Removal
[ ] Engine Block Plug Removal
[ ] Balance Shaft Bearing and/or Bushing Removal
[ ] Cylinder Boring and Honing
[ ] Engine Block Clean and Inspect
[ ] Engine Flywheel Clean and Inspect
[ ] Balance Shaft Clean and Inspect
[ ] Crankshaft and Bearings Clean and Inspect (Inspection)
[ ] Crankshaft and Bearings Clean and Inspect (Bearing Selection)

[ ] Piston and Connecting Rod Disassemble
[ ] Piston, Connecting Rod and Bearings Clean/Inspect
[ ] Piston Selection
[ ] Piston and Connecting Rod Assemble
[ ] Camshaft Bearing Removal
[ ] Camshaft and Bearings Clean and Inspect
[ ] Camshaft Bearing Installation
[ ] Timing Chain and Sprockets Clean and Inspect
[ ] Valve Rocker Arm and Push Rods Clean and Inspect
[ ] Valve Lifters and Guides Clean and Inspect

[ ] Cylinder Head Disassemble
[ ] Oil Pump Disassemble
[ ] Intake manifold Disassemble
[ ] Cylinder Head Clean and Inspect
[ ] Valve Guide Reaming/Valve and Seat Grinding
[ ] Oil Pump Clean and Inspect
[ ] Valve Rocker Arm Cover Clean and Inspect
[ ] Oil Pan Clean and Inspect
[ ] Exhaust manifold Clean and Inspect
[ ] Water Pump Clean and Inspect

[ ] Intake manifold Clean and Inspect
[ ] Oil Pump Assemble
[ ] Intake manifold Assemble
[ ] Cylinder Head Assemble
[ ] Engine Block Plug Installation
[ ] Crankshaft and Bearings Installation
[ ] Crankshaft Rear Oil Seal Installation
[ ] Piston, Connecting Rod, and Bearings Installation
[ ] Camshaft Installation
[ ] Balance Shaft Installation

[ ] Balance Shaft Bearing and/or Bushing Installation
[ ] Timing Chain and Sprockets Installation
[ ] Engine Front Cover Installation
[ ] Oil Pump Installation
[ ] Oil Pan Installation
[ ] Oil Filter Adapter Installation
[ ] Valve Lifter Installation
[ ] Cylinder Head Installation
[ ] Valve Rocker Arm and Push Rod Installation
[ ] Valve Rocker Arm Cover Installation

[ ] Intake manifold Installation
[ ] Crankshaft Balancer and Hub Installation
[ ] Distributor Installation
[ ] Water Pump Installation
[ ] Exhaust manifold Installation (Left Side)
[ ] Exhaust manifold Installation (Right Side)
[ ] Oil Level Indicator and Tube Installation
[ ] Engine Flywheel Installation