Oil Pan Installation

1. Apply a 5 mm (0.197 inch) wide and 25 mm (1.0 inch) long bead of adhesive to the engine front cover to engine block junction at the oil pan sealing surfaces.





2. Apply a 5 mm (0.197 inch) wide and 25 mm (1.0 inch) long bead of adhesive to the crankshaft rear oil seal housing to engine block junction at the oil pan sealing surfaces.

IMPORTANT: Always install a NEW oil pan gasket.
The oil pan gasket and oil pan must be installed and the fasteners tightened while the adhesive is still wet to the touch.





3. Install the NEW oil pan gasket into the groove in the oil pan.

IMPORTANT: The oil pan alignment must always be flush or forward no more than 0.3 mm (0.011 inch) from the rear face of the engine block.





4. Install the oil pan onto the engine block.
Press the oil pan gasket into the grooves of the engine front cover and crankshaft rear oil seal housing.
5. Slide the oil pan back against a suitable straight edge.

NOTICE: Refer to Fastener Notice in Service Precautions.

IMPORTANT: Use a feeler gauge to check the clearance between the oil pan-to-transmission housing measurement points. If the clearance exceeds 0.3 mm (0.011 inch) at any of the 3 oil pan-to-transmission housing measurement points (1), then repeat the step until the oil pan-to-transmission housing clearance is within the specification. The oil pan must always be forward of the rear face of the engine block.





6. Install the oil pan bolts and nuts, but do not tighten.
7. Measure the pan-to-transmission housing clearance using a feeler gauge and a straight edge.

NOTICE: If the clearance is more than 0.3 mm (0.011 inch), powertrain durability may be reduced.





8. Tighten the oil pan bolts and nuts in sequence (1-12).
Tighten the oil pan bolts to 25 Nm (18 ft. lbs.).

9. Measure the clearance between the 3 oil pan-to-transmission housing measurement points in order to ensure proper alignment.





10. Install a NEW oil pan drain plug seal (O-ring) onto the oil pan drain plug.
11. Install the oil pan drain plug into the oil pan.
Tighten the oil pan drain plug to 25 Nm (18 ft. lbs.).