Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the transmission.
- For the specific step listed below, refer to the hyperlink for that step.
- For the complete list of procedures, refer to "Repair Instruction". Repair Instructions





[ ] Do Not Use Air Tools
[ ] Holding Fixture Installation
[ ] Torque Converter Removal
[ ] Drain Oil
[ ] 2-4 Servo Cover and Assemble Removal

[ ] 2-4 Servo Disassemble
[ ] 2-4 Servo Pin Length Check
[ ] Speed Sensor and Case Extension Removal
[ ] Pan and Filter Assemble Removal
[ ] Valve Body and Wiring Harness Removal

[ ] Converter Housing Removal
[ ] Transmission End Play Check
[ ] Oil Pump Removal
[ ] 2-4 Band, Input Clutches, Input Gear Set Removal
[ ] Reaction Gear Set Removal

[ ] Output Shaft, Reaction Gear, Low/Rev Clutch Removal
[ ] Low and Reverse Clutch Piston Removal
[ ] Inner Manual Linkage Removal
[ ] Case Assemble Inspection
[ ] Retainer and Ball Assemble Leak Check

[ ] Third Accumulator Retainer, Ball ASM Replacement
[ ] Case Bushing
[ ] Manual Shaft Seal Replacement
[ ] Inner Manual Linkage Installation
[ ] Low and Reverse Clutch Piston Installation

[ ] Reaction Gear and Carrier Inspection
[ ] Reaction Gear and Carrier Installation
[ ] Low and Reverse Clutch Spacer Plate Selection
[ ] Low and Reverse Clutch Plates Installation
[ ] Low and Reverse Clutch Support Disassemble

[ ] Low and Reverse Clutch Support Installation
[ ] Reaction Sun Gear and Shell Installation
[ ] Reaction Shaft Replacement
[ ] Input Internal Reaction Gear, Shaft Installation
[ ] Output Speed Sensor Rotor Replacement

[ ] Output Shaft Installation
[ ] Input Carrier Inspection
[ ] Input Sun Gear Bushings Replacement
[ ] Input Carrier Inspection and Installation
[ ] Input Clutch Assembly Disassemble

[ ] Input Clutch Housing Inspection
[ ] Input Clutch Assembly Assemble
[ ] Input Housing to Output Shaft Seal Installation
[ ] Overrun Clutch Installation
[ ] Forward Clutch Sprag Disassemble

[ ] Forward Clutch Sprag Assemble
[ ] Forward Clutch Assemble
[ ] Forward Clutch Piston Travel Check
[ ] 3-4 Clutch Assemble
[ ] 3-4 Clutch Plate Travel Check

[ ] Clutch Air Check
[ ] Turbine Shaft Seals Installation
[ ] Reverse Input Clutch Disassemble
[ ] Reverse Input Clutch Bushing Replacement
[ ] Reverse Input Clutch Assemble

[ ] Reverse Input Clutch Plate Travel Check
[ ] Reverse Input and Input Clutches Installation
[ ] 2-4 Band Assembly Installation
[ ] Oil Pump Disassemble
[ ] Oil Pump Body Disassemble

[ ] Oil Pump Body Bushing Replacement
[ ] Oil Pump Rotor and Slide Measurement
[ ] Oil Pump Body Assemble
[ ] Oil Pump Cover Disassemble
[ ] Oil Pump Stator Shaft Bushing Platement

[ ] Oil Pump Cover Assemble
[ ] Oil Pump Cover and Body Assemble
[ ] Oil Pump Assembly Installation
[ ] Transmission End Play Check
[ ] Converter Housing Installation

[ ] Turbine Shaft O-Ring Installation
[ ] Control Valve Body Disassemble
[ ] Control Valve Body Assemble
[ ] 3-4 Accumulator Installation
[ ] 1-2 Accumulator Disassemble

[ ] 1-2 Accumulator Assemble
[ ] 1-2 Accumulator Installation
[ ] Control Valve Body Installation
[ ] Wiring Harness Installation
[ ] Manual Detenet Spring Installation

[ ] Oil Filter Assembly Installation
[ ] Transmission Oil Pan Installation
[ ] 2-4 Servo Disassemble
[ ] 2-4 Servo Pin Length Check
[ ] 2-4 Servo Assembly Installation

[ ] Case Extension Bushing Replacement
[ ] Speed Sensor and Case Extension Installation
[ ] Torque Converter End Play Check
[ ] Torque Converter Installation
[ ] Holding Fixture Removal