Propeller Shaft Replacement (4WD Models-Front)

REMOVAL PROCEDURE

IMPORTANT: Observe the position of all the driveline components. Accurately mark the relationship of the components before removal. These components include the propeller shafts, the drive axles, the pinion flanges, and the output shafts. Reassemble all components in the exact relationship to each other as they were before removal. Follow the specifications, the torque values, and any measurements obtained prior to disassembly.





1. Raise and suitably support the vehicle.
2. Accurately reference mark the propeller shaft.
3. Remove the 4 bolts from the front pinion yoke clamps.
4. Remove the yoke clamps





5. Remove the propeller shaft.
5.1. Slide the propeller shaft rearward.
5.2. Lower the propeller shaft.
5.3. Remove the propeller shaft from the transfer case.

INSTALLATION PROCEDURE





1. Install the shaft. Align the previously drawn reference marks.
2. Assemble the shaft to the transfer case front output shaft.

IMPORTANT: Ensure that the propeller shaft assembly is fully engaged into the slip yoke. The retaining ring will produce a snapping noise when the shaft is properly engaged.





3. Install the front propeller shaft yoke clamp bolts to the front drive axle.
- Tighten the front propeller shaft yoke clamp bolts to 20 Nm (15 ft. lbs.).

NOTICE: Refer to Fastener Notice in Service Precautions.