Differential Case Assembly Assemble

^ Tools Required
- J8092 Driver Handle
- J33790 Differential Side Bearing Installer

1. Install the thrust washers and side gears into the differential case. If reusing the original gears and washers, install the gears on the same side from which the parts were removed.
2. Install the pinion gears.
2.1. Position one pinion gear between the side gears. Rotate the gears until the pinion gear is directly opposite the opening in the case.
2.2. Place the other gear between the side gears. Ensure that the holes in both pinion gears are aligned.

3. Install the thrust washers. Rotate the pinion gears toward the opening in order to permit the thrust washers to slide in.
4. Install the shaft and the bolt.
5. Install the ring gear onto the differential case.
6. Install the ring gear mounting bolts.
^ Tighten the bolts, in progressive steps, to 80 Nm (59 ft. lbs.).

NOTICE: Refer to Fastener Notice in Service Precautions.

IMPORTANT: Always install new bolts. Do not reuse the old bolts.





7. Install the side bearings using the J8092 and the J33790.