Pump Reservoir Replacement

Power Steering Pump - Part 1 Of 2:

Power Steering Pump - Legend - Part 2 Of 2:

REMOVE OR DISCONNECT
^ Power steering pump from vehicle.

DISASSEMBLE
Drain power steering fluid from pump.
1. Studs (36).
2. Fitting (33) or actuator assembly (45), as equipped.
3. O-ring seal (35).
4. Control valve assembly (2) and flow control spring (6) from housing (8) if replacement is required. Reservoir (37) from housing (8). O-ring seals ( I, 10 and 40). Magnet (7).

Clean
^ Magnet (7).

Inspect
^ Welch plug in housing (8). Do not remove. If plug is deformed or dislodged, replace housing (8).

Important
^ Use new seals when assembling pump.

ASSEMBLE
^ Lubricate O-ring seals ( 1,10,35 and 40) with power steering fluid.
1. Flow control spring (6) and control valve assembly(2)to housing(8).
2. O-ring seals ( I, 10 and 40) to housing (8).
3. Magnet (7) to housing (8).
4. Reservoir (37) to housing (8).
5. O-ring seal (35)
6. Fitting (33) or actuator assembly (45), as equipped.

NOTICE: Always use the correct fastener in the proper location. When you replace a fastener, use ONLY the exact part number for that application. The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also call out the fasteners that require thread lockers or thread sealant. UNLESS OTHERWISE SPECIFIED, do not use supplemental coatings (paints, greases, or other corrosion inhibitors) on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener torque and joint clamping force, and may damage the fastener. When you install fasteners, use the correct tightening sequence and specifications. Following these instructions can help you avoid damage to parts and systems.

7. Studs (36).

Tighten
^ Studs (36) to 35 to 80 Nm (29-59 ft. lbs.).
^ Fitting (33) to 75 Nm (55 ft. lbs.) or Variable assist actuator (45) to 50-75 Nm (37-55 ft. lbs.).

INSTALL OR CONNECT
^ Power steering pump.