Operation CHARM: Car repair manuals for everyone.

Installing Exhaust Parts

NOTICE: When jacking or lifting the vehicle from the frame side rails, make sure the lift pads do not contact the catalytic converter as converter damage will result.

IMPORTANT: When installing the exhaust pipe to the engine manifold, always use a new seal and nuts. Clean the engine manifold stud threads with a wire brush before installing the new nuts.

When installing a new exhaust pipe, muffler, or tailpipe, on any model, verify the proper alignment. Rattles and noise vibrations in the exhaust system are usually caused by the misalignment of parts. When aligning the system, leave all the bolts and the nuts loose until all the parts are properly aligned. Tighten the exhaust system components starting with the flat flange and then the engine.
Damaged exhaust system hangers, hanger brackets, and clamps should be replaced in order to maintain exhaust system alignment.