Assemble

Installation Procedure





Bend the lock over the sleeves.


Removal Procedure
1. Remove the bolts.
2. Remove the right carrier case half.
3. Clean the carrier case and the axle tube sealing surfaces.
Remove all the grease and the oil.


Installation Procedure

^ Tools Required
- J 36600 Axle Output Shaft Seal Installer (4WD 15 Series and 4WD 25 Series models)
- J 22833 Output Shaft Seal Installer (4WD 35 Series model)
- J 33842 Pilot Bearing Installer
- J 36616 Bushing Replacer Set





1. Apply a bead of sealer GM P/N 105942 or the equivalent to one carrier case half sealing surface.
2. Install the right carrier case half.

Notice: Refer to Fastener Notice in Service Precautions.

3. Install the bolts.
^ Tighten the bolts to 47 Nm (35 ft. lbs.).
4. For the 4WD 15 Series and 4WD 25 Series models, use the J 36600 Axle and for the 4WD 15 Series model J 22833 in order to install the left seal. Drive the seal into place with a soft faced hammer.
5. Install the shaft. Drive in place with a brass hammer.





6. Use the J 33842 in order to install the bearing to the output shaft.
7. Install the output shaft to the carrier.





8. Install the vent plug.
Use a small amount of sealer GM P/N 105942 or the equivalent on the threads.





9. Use the J 36616 in order to install the bushings.