Operation CHARM: Car repair manuals for everyone.

90. Engine Coolant Thermostat Installation





1. Install the thermostat bypass connector.
2. Install the thermostat bypass hose and clamps.
3. Install the thermostat housing and gaskets.

NOTICE: Refer to Fastener Notice in Service Precautions.

4. Install the bolts and stud/nut.
^ Tighten the bolts and the stud/nut to 42 Nm (31 ft. lbs.).
5. Install the Engine Coolant Temperature (ECT) sensor.
6. Install the fuel bleed valve and nut.
^ Tighten the stud/nut and nut to 41 Nm (31 ft. lbs.).





7. Install the seals onto the thermostats.
^ The seals have a split, inner edge, which install over the flange on the thermostats.
^ The seals have a bead on the surface that faces the water outlet.
8. Install the thermostats in the thermostat housing.
9. Install the water outlet.
10. Install the bolts/studs.
^ Tighten the bolts/studs to 47 Nm (35 ft. lbs.).