Replacement

DIFFERENTIAL CARRIER ASSEMBLY REPLACEMENT

REMOVAL PROCEDURE
1. Unlock the steering column so the steering linkage is free to move.
2. Raise the suitably support the vehicle.






3. Remove the differential carrier shield, if equipped.






4. Remove the drain plug and flat washer. Drain the lubricant from the carrier.






5. Remove the vent hose.
6. Remove the steering relay rod from the idler and pitman arms.
7. Remove the front propeller shaft.
8. Remove the right and left wheel drive shafts.






9. Support the carrier.
10. Remove the axle housing and shaft.






11. Remove the carrier mounting bolts and nuts.
12. Remove the differential carrier assembly from the frame. Roll the carrier counterclockwise while lifting up to gain clearance from the mounting ears.

INSTALLATION PROCEDURE






1. Install the carrier assembly to the vehicle.

NOTICE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

2. Install the carrier mounting bolts and nuts.

TIGHTEN
^ Tighten the bolts to 103 Nm (76 lb ft).

3. Install the axle housing and shaft.
4. Install the front propeller shaft retainers and bolts.
5. Install the right and left drive axles.
6. Install the vent hose.
7. Install the idler and pitman arms to the steering relay rod.






8. Install the drain plug and flat washer.

TIGHTEN
^ Tighten the drain plug to 26 Nm (19 lb ft).

9. Inspect the axle lubricant level.






10. Install the differential carrier shield, if equipped.

TIGHTEN
^ Tighten the bolts to 25 Nm (18 lb ft).

11. Remove the safety stands and lower the vehicle.