Operation CHARM: Car repair manuals for everyone.

Compressor Sealing Washers Replacement

Compressor Sealing Washers Replacement


REMOVAL PROCEDURE




1. Remove air cleaner.
2. Discharge and recover the refrigerant from the system. Refer to Refrigerant Recovery and Recharging
3. Remove the grille.
4. Remove the hose clamp bracket nut (3) from the engine stud.




5. Remove the compressor and condenser hose bolt from the compressor.
6. Remove the compressor and condenser hose from the compressor.
7. Remove the sealing washers.

INSTALLATION PROCEDURE




1. Install the sealing washers.
1.1. Clean the following locations with a lint-free rag before installing the sealing washers:
1.2. The sealing surfaces of the washers
1.3. The hose block
1.4. The compressor ports
1.5. Do not reuse the sealing washer.
1.6. Do not oil the sealing washers prior to assembly.
1.7. Install the sealing washer onto the pilots of the suction/discharge block fitting. Ensure that the washers are seated against the surface of the block fitting.
1.8. Install the hose block to the compressor. Verify that the sealing washers are seated within the compressor's machined surfaces.
1.9. Hold the block in place while hand tightening the attachment bolt.
2. Install the compressor and condenser hose to the compressor.

NOTE: Refer to Fastener Notice in Service Precautions.

3. Install the compressor and condenser hose bolt to the compressor.

Tighten
Tighten the compressor and condenser hose bolt to 35 N.m (26 lb ft).




4. Install the hose clamp bracket nut (3) to the engine stud.

Tighten
Tighten the hose clamp bracket nut (3) to 5 N.m (44 lb in).

5. Install the grille.
6. Ensure that no leaks exist in the system.
7. Evacuate and charge the system. Refer to Refrigerant Recovery and Recharging.
8. Inspect the system for leaks.
9. Install the air cleaner.