Cylinder Head Replacement - Right

Removal Procedure





1. Disconnect the battery negative cable.
2. Remove the engine cover.
3. Remove the Cooling System fan. Refer to Fan Replacement in Cooling System.
4. Remove the intake manifold
5. Remove the spark plug wire harness support.
6. Remove the exhaust manifold.





7. Remove the generator mounting bracket.
8. Remove the generator mounting bracket stud from the cylinder head.
9. Remove the engine wiring harness bolt from the rear of the right cylinder head.
10. Remove the valve pushrods.





11. Remove the cylinder head bolts.
12. Remove the cylinder head.
13. Clean all sealing surfaces.

Installation Procedure





1. Install the cylinder head.
2. Install the valve pushrods.
3. Install the exhaust manifold.





Notice: Refer to Fastener Notice in Service Precautions.

4. Install the spark plug wire harness and support.
Tighten the spark plug wire support bolts to 12 Nm (106 inch lbs.).
5. Install the intake manifold.





6. Install the stud for the generator mounting bracket.
Tighten the generator mounting bracket stud to 20 Nm (15 ft. lbs.).
7. Install the generator mounting bracket.
8. Install the bolt holding the engine wiring harness to the rear of the right cylinder head.
Tighten the engine wiring harness bolt to 36 Nm (27 ft. lbs.).
9. Install the Cooling System fan.
10. Connect the battery negative cable.
11. Install the engine cover.